In national economy and national defense, a lot of ma chine components become worthless early because of wear and tear and corrode. It leads to huge loss of resource and material. Surface hardening of the steel cou ld...In national economy and national defense, a lot of ma chine components become worthless early because of wear and tear and corrode. It leads to huge loss of resource and material. Surface hardening of the steel cou ld form a hard, wearable, corrode-resisting layer on the surface to enhance the mechanical property of the machine component. From 1980s, there is a new method of surface hardening that is heating with plasma arc. It overcomes the shortage of old methods and is adopted in automotive product industry. The plasma equipm ent is small and easy to be controlled, so it could be installed on a robot and moved everywhere. This paper analyzed the character of the plasma at first, then studied the plasm a arc as Guess distribution circular heat source to create the surface hardening temperature field and heating process. The method of the plasma arc surface har dening technology is given. This paper describes hardware design of the plasma arc surface-hardening robot and analyzes its kinematics. This robot is a humanoid form robot with a mobile p latform, a 7 DOF redundancy arm and a 2 DOF trunk. The footprint is an important feature for the robot that has to move in a cluttered environment. Thus the mob ile platform of the plasma arc robot is an omni-directional mobile robot with o rthogonal-wheel assemblies. The trunk is important for keep balance of the robo t. Thus a series spring is fixed in the trunk to provide accurate force feedback at each direction and insulate the shock loads from arm and mobile platform. Th e redundancy arm configuration is similar to a broadly simplified model of the h uman arm with 7 DOF. The maximum radius is about 1 m with a maximum load of abou t 1 kg. The redundancy of the 7 DOF allows the handling of situation in whic h additional movement constraints have to meet and avoids static or dynamic obst acles. It has better adaptation to typical human environment and to allow for hu man-like behavioral strategies in solving complex tasks. This robot will be applied widely in shipbuilding industry, mining industry and automotive product industry.展开更多
It was found that air dielectric barrier discharge(DBD) plasma contributed to the grafting of epoxy resin onto continuous PBO fiber surface. This air-plasma-grafting-epoxy method yielded a noticeable enhancement in th...It was found that air dielectric barrier discharge(DBD) plasma contributed to the grafting of epoxy resin onto continuous PBO fiber surface. This air-plasma-grafting-epoxy method yielded a noticeable enhancement in the interfacial adhesion between PBO fiber and thermoplastic matrix resin, with the interlaminar shear strength of the resulting composites increased by 66.7%. DSC and FTIR analyses were then used to study the curing behavior of epoxy coating on PBO fiber surface, deduce the possible grafting reactions and investigate the grafting mechanism. More importantly, TGA measurement showed that the grafting of epoxy onto PBO fiber had almost no effect on the composite heat resistance, and there was more thermoplastic matrix resin adhering to the fiber surface; the latter could also be clearly found in the SEM photos. Thereby, the air-plasma-grafting-epoxy treatment was proved to be an effective method for the improvement of continuous PBO fiber surface adhesive properties.展开更多
In order to improve the surface hydrophobicity, silicone rubber （SIR） samples were exposed to CF4 radio frequency （RF） capacitively coupled plasma （CCP）. Attenuated total reflection Fourier transform infrared （...In order to improve the surface hydrophobicity, silicone rubber （SIR） samples were exposed to CF4 radio frequency （RF） capacitively coupled plasma （CCP）. Attenuated total reflection Fourier transform infrared （ATR-FTIR） spectrum and X-ray photoelectron spectroscopy （XPS） were used to observe the variation of the functional groups of the modified SIR. Static contact angle （SCA） was employed to estimate the change of hydrophobicity of the modified SIR. The surface energy of SIR is reduced largely from 27.37 mJ/m^2 of original SIR sample to 2.94 mJ/m^2 of SIR sample treated by CF4 CCP modification at RF power of 200 W for a treatment time of 5 rnin. According to the XPS, ATR-FTIR and surface energy analysis, it is suggested that the improvement of hydrophobicity on the modified SIR surface is mainly ascribed to the decrease of surface energy, which is caused by the cooperation of the fluosilicic structure of Si--F or Si--F2 and the fluoric groups of C--CFn induced by the methyl replacement reaction and residual methyl groups of SIR surface.展开更多
The cooperative effect of laser surface texturing(LST) and double glow plasma surface alloying on tribological performance of lubricated sliding contacts was investigated.A Nd:YAG laser was used to generate microdimpl...The cooperative effect of laser surface texturing(LST) and double glow plasma surface alloying on tribological performance of lubricated sliding contacts was investigated.A Nd:YAG laser was used to generate microdimples on steel surfaces. Dimples with the diameter of 150μm and the depth of 30-35μm distributed circumferentially on the disc surface.The alloying element Cr was sputtered to the laser texturing steel surface by double glow plasma technique.A deep diffusion layer with a thickness of 30μm and a high hardness of HV900 was formed in this alloy.Tribological experiments of three types of samples(smooth,texturing and texturing+alloying) were conducted with a ring-on-disc tribometer to simulate the face seal.It is found that,in comparison with smooth steel surfaces,the laser texturing samples significantly reduce the friction coefficient.Moreover,the lower wear rate of the sample treated with the two surface techniques is observed.展开更多
Surface gas discharge(SGD)plasmas have potential applications in the fields of active flow control,gas purification,heat transfer enhancement,etc.In order to obtain a uniform,stable and large-area SGD at atmosphere,a ...Surface gas discharge(SGD)plasmas have potential applications in the fields of active flow control,gas purification,heat transfer enhancement,etc.In order to obtain a uniform,stable and large-area SGD at atmosphere,a multi-electrode SGD plasma generator is designed in this paper.The major features of this newly-designed SGD plasma generator is as follows:the air-exposed upper grounded electrodes are made of nine tungsten wires and flush mounted on the dielectric PTFE barrier layer,while the lower powered electrode is made of a copper foil and encapsulated inside the PTFE material to avoid the ignition of the gas discharges below the dielectric barrier layer.The measurements on the electrical characteristics,fast imaging of discharges and the preliminary numerical analysis on the electric field distributions suggest that the multi-electrode configuration of the plasma generator plays a crucial role in enhancing the local electrical field,and subsequently,leads to the stable,quasi-uniform and large-area surface discharges.展开更多
Bacterial and chemical contaminations of drinking water imperil the health of people.A reactive species injection method is presented for sterilizing drinking water.To produce reactive species,a gas phase surface disc...Bacterial and chemical contaminations of drinking water imperil the health of people.A reactive species injection method is presented for sterilizing drinking water.To produce reactive species,a gas phase surface discharge reactor(SDR)is designed:a spiral stainless steel wire attached on the inside wall of a quartz glass tube is used as the high voltage electrode,and the drinking water is the ground electrode.The performance and mechanisms of the method in inactivating of Escherichia coli(E.coli)are analyzed.Experimental results show that 500 mL E.coli-contaminated drinking water(108CFU/mL)is completely sterilized within 4 min.Based on the scanning electron microscope(SEM)analysis,there were plasma-induced cell structure damages of the E.coli in the sterilized water,and the damage resulted in the leakage of protein,which was proved by chemical analyses.Meanwhile,the heating effect concomitantly generated by discharge plasma does not influence E.coli inactivation,and the contribution of direct ultraviolet(UV)irradiation could be neglected too.The ozone generated by SDR and the hydroxyl radicals(·OH)subsequently generated in drinking water play the decisive roles in E.coli inactivation because these reactive species cause the cell rupture.展开更多
Ablation excited by current pulses is a very critical physical process in pulse plasma thrusters(PPT).Its effects on wall-plasma interaction directly determine the PPT performances.In order to reveal the process of th...Ablation excited by current pulses is a very critical physical process in pulse plasma thrusters(PPT).Its effects on wall-plasma interaction directly determine the PPT performances.In order to reveal the process of the ablated wall interaction with the discharge plasma in PPT,ablation models formulated by three different boundary conditions at the wall-plasma interface are studied.These are the two widely used high-speed evaporation models(Model-L and Model-M),and the recently developed Keida-Zaghloul model(Model-K)of the Knudsen layer that takes into account the internal degrees of freedom on the energy flux conservation.First,fundamental mechanisms of the three ablation models are clarified by comparative analysis in order to gain a comprehensive understanding of the wall-plasma interaction.Then,the applicability of different ablation models with the numerical solutions of LES-6 PPT is investigated in detail using magnetohydrodynamic(MHD)modeling.Results show that Model-L and Model-M are actually special cases of Model-K when a simplified jump conditions limited by high velocity at the vapor/plasma interface is used;A ratio of ablation rate in Model-L to that in Model-M is about 0.8at the same wall surface temperature,while it rises to 1 at different surface temperature determined by Model-L and Model-M in PPT.Even though Model-K solution requires significant computational time,it shows more accurate ablation feature for the wall-plasma interaction and possesses better computing precision of impulse bit during post-pulse which is useful for future studies of the late time ablation.展开更多
In this study, a newly developed duplex coating method incorporating plasma carburization and CrN coating was applied to Ti-6Al-4V and its effects on the wear resistance and fatigue life were investigated. The carburi...In this study, a newly developed duplex coating method incorporating plasma carburization and CrN coating was applied to Ti-6Al-4V and its effects on the wear resistance and fatigue life were investigated. The carburized layer with approximately150 μm in depth and CrN coating film with 7.5 μm in thickness were formed after duplex coating. Hard carbide particles such as TiC And V4C3 were formed in the carburized layer. XRD diffraction pattern analysis revealed that CrN film had predominant [111] and [200] textures. The hardness （Hv） was significantly improved up to about 1960 after duplex coating while the hardness value of original Ti-6Al-4V was 402. The threshold load for the modification and/or failure of CrN coating was measured to be 32N using the acoustic emission technique. The wear resistance and fatigue life of duplex coated Ti-6Al-4V improved significantly compared to those of un-treated specimen. The enhanced wear resistance can be attributed to the excellent adhesion and improved hardness of CrN coating film for the duplex coated Ti-6Al-4V. The initiation of fatigue cracks is likely to be retarded by the presence of hard and strong layers on the surface, resulting in the enhanced fatigue life.展开更多
文摘In national economy and national defense, a lot of ma chine components become worthless early because of wear and tear and corrode. It leads to huge loss of resource and material. Surface hardening of the steel cou ld form a hard, wearable, corrode-resisting layer on the surface to enhance the mechanical property of the machine component. From 1980s, there is a new method of surface hardening that is heating with plasma arc. It overcomes the shortage of old methods and is adopted in automotive product industry. The plasma equipm ent is small and easy to be controlled, so it could be installed on a robot and moved everywhere. This paper analyzed the character of the plasma at first, then studied the plasm a arc as Guess distribution circular heat source to create the surface hardening temperature field and heating process. The method of the plasma arc surface har dening technology is given. This paper describes hardware design of the plasma arc surface-hardening robot and analyzes its kinematics. This robot is a humanoid form robot with a mobile p latform, a 7 DOF redundancy arm and a 2 DOF trunk. The footprint is an important feature for the robot that has to move in a cluttered environment. Thus the mob ile platform of the plasma arc robot is an omni-directional mobile robot with o rthogonal-wheel assemblies. The trunk is important for keep balance of the robo t. Thus a series spring is fixed in the trunk to provide accurate force feedback at each direction and insulate the shock loads from arm and mobile platform. Th e redundancy arm configuration is similar to a broadly simplified model of the h uman arm with 7 DOF. The maximum radius is about 1 m with a maximum load of abou t 1 kg. The redundancy of the 7 DOF allows the handling of situation in whic h additional movement constraints have to meet and avoids static or dynamic obst acles. It has better adaptation to typical human environment and to allow for hu man-like behavioral strategies in solving complex tasks. This robot will be applied widely in shipbuilding industry, mining industry and automotive product industry.
基金Project(L2014056)supported by the Liaoning Education Department,ChinaProject(201501089)supported by the Dr.Start-up Fund of Liaoning Province,China
文摘It was found that air dielectric barrier discharge(DBD) plasma contributed to the grafting of epoxy resin onto continuous PBO fiber surface. This air-plasma-grafting-epoxy method yielded a noticeable enhancement in the interfacial adhesion between PBO fiber and thermoplastic matrix resin, with the interlaminar shear strength of the resulting composites increased by 66.7%. DSC and FTIR analyses were then used to study the curing behavior of epoxy coating on PBO fiber surface, deduce the possible grafting reactions and investigate the grafting mechanism. More importantly, TGA measurement showed that the grafting of epoxy onto PBO fiber had almost no effect on the composite heat resistance, and there was more thermoplastic matrix resin adhering to the fiber surface; the latter could also be clearly found in the SEM photos. Thereby, the air-plasma-grafting-epoxy treatment was proved to be an effective method for the improvement of continuous PBO fiber surface adhesive properties.
基金Project(05JT1034) supported by the Plan of Science and Technology Bureau of Hunan Province,China
文摘In order to improve the surface hydrophobicity, silicone rubber （SIR） samples were exposed to CF4 radio frequency （RF） capacitively coupled plasma （CCP）. Attenuated total reflection Fourier transform infrared （ATR-FTIR） spectrum and X-ray photoelectron spectroscopy （XPS） were used to observe the variation of the functional groups of the modified SIR. Static contact angle （SCA） was employed to estimate the change of hydrophobicity of the modified SIR. The surface energy of SIR is reduced largely from 27.37 mJ/m^2 of original SIR sample to 2.94 mJ/m^2 of SIR sample treated by CF4 CCP modification at RF power of 200 W for a treatment time of 5 rnin. According to the XPS, ATR-FTIR and surface energy analysis, it is suggested that the improvement of hydrophobicity on the modified SIR surface is mainly ascribed to the decrease of surface energy, which is caused by the cooperation of the fluosilicic structure of Si--F or Si--F2 and the fluoric groups of C--CFn induced by the methyl replacement reaction and residual methyl groups of SIR surface.
基金Project(2007046) supported by High Technology Research Project of Jiangsu Province,China
文摘The cooperative effect of laser surface texturing(LST) and double glow plasma surface alloying on tribological performance of lubricated sliding contacts was investigated.A Nd:YAG laser was used to generate microdimples on steel surfaces. Dimples with the diameter of 150μm and the depth of 30-35μm distributed circumferentially on the disc surface.The alloying element Cr was sputtered to the laser texturing steel surface by double glow plasma technique.A deep diffusion layer with a thickness of 30μm and a high hardness of HV900 was formed in this alloy.Tribological experiments of three types of samples(smooth,texturing and texturing+alloying) were conducted with a ring-on-disc tribometer to simulate the face seal.It is found that,in comparison with smooth steel surfaces,the laser texturing samples significantly reduce the friction coefficient.Moreover,the lower wear rate of the sample treated with the two surface techniques is observed.
基金Project supported by National Natural Science Foundation of China （10972119 61104204）.
文摘Surface gas discharge(SGD)plasmas have potential applications in the fields of active flow control,gas purification,heat transfer enhancement,etc.In order to obtain a uniform,stable and large-area SGD at atmosphere,a multi-electrode SGD plasma generator is designed in this paper.The major features of this newly-designed SGD plasma generator is as follows:the air-exposed upper grounded electrodes are made of nine tungsten wires and flush mounted on the dielectric PTFE barrier layer,while the lower powered electrode is made of a copper foil and encapsulated inside the PTFE material to avoid the ignition of the gas discharges below the dielectric barrier layer.The measurements on the electrical characteristics,fast imaging of discharges and the preliminary numerical analysis on the electric field distributions suggest that the multi-electrode configuration of the plasma generator plays a crucial role in enhancing the local electrical field,and subsequently,leads to the stable,quasi-uniform and large-area surface discharges.
基金Project supported by Ministry of Science and Technology of China （2008AA06Z308）, National Natural Science Foundation of China （40901150）, Joint Fund of the National Natural Science Foundation of China （U0970166）, Doctoral Program Foundation of Institutions of Higher Education of China （20070141004）, Program for Liaoning Excel- lent Talents in University of China （2009R09）, Fundamental Research Fund for the Central Universities （DUT12RC（3）12）.
文摘Bacterial and chemical contaminations of drinking water imperil the health of people.A reactive species injection method is presented for sterilizing drinking water.To produce reactive species,a gas phase surface discharge reactor(SDR)is designed:a spiral stainless steel wire attached on the inside wall of a quartz glass tube is used as the high voltage electrode,and the drinking water is the ground electrode.The performance and mechanisms of the method in inactivating of Escherichia coli(E.coli)are analyzed.Experimental results show that 500 mL E.coli-contaminated drinking water(108CFU/mL)is completely sterilized within 4 min.Based on the scanning electron microscope(SEM)analysis,there were plasma-induced cell structure damages of the E.coli in the sterilized water,and the damage resulted in the leakage of protein,which was proved by chemical analyses.Meanwhile,the heating effect concomitantly generated by discharge plasma does not influence E.coli inactivation,and the contribution of direct ultraviolet(UV)irradiation could be neglected too.The ozone generated by SDR and the hydroxyl radicals(·OH)subsequently generated in drinking water play the decisive roles in E.coli inactivation because these reactive species cause the cell rupture.
基金Project supported by Ph.D.Programs Foundation of Ministry of Education of China(20121101120004)Basic Research Foundation of Beijing Institute of Technology(20120142015)
文摘Ablation excited by current pulses is a very critical physical process in pulse plasma thrusters(PPT).Its effects on wall-plasma interaction directly determine the PPT performances.In order to reveal the process of the ablated wall interaction with the discharge plasma in PPT,ablation models formulated by three different boundary conditions at the wall-plasma interface are studied.These are the two widely used high-speed evaporation models(Model-L and Model-M),and the recently developed Keida-Zaghloul model(Model-K)of the Knudsen layer that takes into account the internal degrees of freedom on the energy flux conservation.First,fundamental mechanisms of the three ablation models are clarified by comparative analysis in order to gain a comprehensive understanding of the wall-plasma interaction.Then,the applicability of different ablation models with the numerical solutions of LES-6 PPT is investigated in detail using magnetohydrodynamic(MHD)modeling.Results show that Model-L and Model-M are actually special cases of Model-K when a simplified jump conditions limited by high velocity at the vapor/plasma interface is used;A ratio of ablation rate in Model-L to that in Model-M is about 0.8at the same wall surface temperature,while it rises to 1 at different surface temperature determined by Model-L and Model-M in PPT.Even though Model-K solution requires significant computational time,it shows more accurate ablation feature for the wall-plasma interaction and possesses better computing precision of impulse bit during post-pulse which is useful for future studies of the late time ablation.
文摘In this study, a newly developed duplex coating method incorporating plasma carburization and CrN coating was applied to Ti-6Al-4V and its effects on the wear resistance and fatigue life were investigated. The carburized layer with approximately150 μm in depth and CrN coating film with 7.5 μm in thickness were formed after duplex coating. Hard carbide particles such as TiC And V4C3 were formed in the carburized layer. XRD diffraction pattern analysis revealed that CrN film had predominant [111] and [200] textures. The hardness （Hv） was significantly improved up to about 1960 after duplex coating while the hardness value of original Ti-6Al-4V was 402. The threshold load for the modification and/or failure of CrN coating was measured to be 32N using the acoustic emission technique. The wear resistance and fatigue life of duplex coated Ti-6Al-4V improved significantly compared to those of un-treated specimen. The enhanced wear resistance can be attributed to the excellent adhesion and improved hardness of CrN coating film for the duplex coated Ti-6Al-4V. The initiation of fatigue cracks is likely to be retarded by the presence of hard and strong layers on the surface, resulting in the enhanced fatigue life.
