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Simplified prediction models for acoustic installation effects of train-mounted equipment
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作者 David Thompson Dong Zhao Giacomo Squicciarini 《Railway Engineering Science》 EI 2024年第2期125-143,共19页
Acoustic models of railway vehicles in standstill and pass-by conditions can be used as part of a virtual certification process for new trains.For each piece of auxiliary equipment,the sound power measured on a test b... Acoustic models of railway vehicles in standstill and pass-by conditions can be used as part of a virtual certification process for new trains.For each piece of auxiliary equipment,the sound power measured on a test bench is combined with meas-ured or predicted transfer functions.It is important,however,to allow for installation effects due to shielding by fairings or the train body.In the current work,fast-running analytical models are developed to determine these installation effects.The model for roof-mounted sources takes account of diffraction at the corner of the train body or fairing,using a barrier model.For equipment mounted under the train,the acoustic propagation from the sides of the source is based on free-field Green’s functions.The bottom surfaces are assumed to radiate initially into a cavity under the train,which is modelled with a simple diffuse field approach.The sound emitted from the gaps at the side of the cavity is then assumed to propagate to the receivers according to free-field Green’s functions.Results show good agreement with a 2.5D boundary element model and with measurements.Modelling uncertainty and parametric uncertainty are evaluated.The largest variability occurs due to the height and impedance of the ground,especially for a low receiver.This leads to standard deviations of up to 4 dB at low frequencies.For the roof-mounted sources,uncertainty over the location of the corner used in the equivalent barrier model can also lead to large standard deviations. 展开更多
关键词 Train noise Auxiliary equipment Acoustic installation effects Virtual certification UNCERTAINTY
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Valuation of the flexibility in decision-making for revamping installations―A case from fertilizer plants 被引量:4
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作者 WANG Zhen LI Liangjun 《Petroleum Science》 SCIE CAS CSCD 2010年第3期428-434,共7页
This paper puts forward a valuation model for the flexibility of revamping urea plants based on the substitutability of switching between the internationally accepted fertilizer feedstock fuel oil and natural gas. The... This paper puts forward a valuation model for the flexibility of revamping urea plants based on the substitutability of switching between the internationally accepted fertilizer feedstock fuel oil and natural gas. The paper first builds a stochastic mean-reversion model for fuel oil prices and natural gas prices respectively, then estimates and tests the parameters using the fuel oil and natural gas prices data from the U.S. market. This paper also conducts a sensitivity analysis with important parameters. The results show that the real option method can be applied successfully to evaluate the flexibility in decision- making for revamping installations in fertilizer plants or other similar plants. 展开更多
关键词 Real option fertilizer installations fuel oil natural gas mean reversion
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Investigation on Installation of Offshore Wind Turbines 被引量:4
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作者 王玮 白勇 《Journal of Marine Science and Application》 2010年第2期175-180,共6页
Wind power has made rapid progress and should gain significance as an energy resource,given growing interest in renewable energy and clean energy.Offshore wind energy resources have attracted significant attention,as,... Wind power has made rapid progress and should gain significance as an energy resource,given growing interest in renewable energy and clean energy.Offshore wind energy resources have attracted significant attention,as,compared with land-based wind energy resources,offshore wind energy resources are more promising candidates for development.Sea winds are generally stronger and more reliable and with improvements in technology,the sea has become a hot spot for new designs and installation methods for wind turbines.In the present paper,based on experience building offshore wind farms,recommended foundation styles have been examined.Furthermore,wave effects have been investigated.The split installation and overall installation have been illustrated.Methods appropriate when installing a small number of turbines as well as those useful when installing large numbers of turbines were analyzed.This investigation of installation methods for wind turbines should provide practical technical guidance for their installation. 展开更多
关键词 wind turbine foundation style split installation overall installation
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A Review of Deepwater Pipeline Construction in the U.S. Gulf of Mexico-Contracts, Cost, and Installation Methods 被引量:1
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作者 Mark J. Kaiser 《Journal of Marine Science and Application》 CSCD 2016年第3期288-306,共19页
The offshore pipeline network in the U.S. Gulf of Mexico is the largest and most transparent system in the world. A review of deepwater projects in the region provides insight into construction cost and installation m... The offshore pipeline network in the U.S. Gulf of Mexico is the largest and most transparent system in the world. A review of deepwater projects in the region provides insight into construction cost and installation methods and the evolution of contract strategies. Pipeline projects are identified as export systems, infield flowline systems, and combined export and infield systems, and three dozen deepwater pipeline installations from 1980–2014 are described based on Offshore Technology Conference(OTC) and Society of Petroleum Engineers(SPE) industry publications and press release data. Export lines and infield flowlines are equally represented and many projects used a combination of J-lay, S-lay and reel methods with rigid steel, flexible line, and pipe-in-pipe systems. The average 2014 inflation-adjusted cost for pipeline projects based on OTC/SPE publications was $2.76 million/mi and ranged from $520 000/mi to $12.94 million/mi. High cost pipelines tend to be short segments or specialized pipeline. Excluding the two cost endpoints, the majority of projects ranged from $1 to $6 million/mi. The average inflation-adjusted cost to install deepwater pipelines in the U.S. Gulf of Mexico based on available public data is estimated at $3.1 million/mi. 展开更多
关键词 construction cost contract type empirical statistics installation methods deepwater pipeline review
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Numerical Simulation of Float-Over Installation for Offshore Platform 被引量:1
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作者 Yuesheng Ma Lihao Yuan +1 位作者 Yingfei Zan Fuxiang Huang 《Journal of Marine Science and Application》 CSCD 2018年第1期79-86,共8页
In this paper,a numerical investigation of a float-over installation for an offshore platform is presented to verify the feasibility of the actual installation.The hydrodynamic performance of a T-barge is investigated... In this paper,a numerical investigation of a float-over installation for an offshore platform is presented to verify the feasibility of the actual installation.The hydrodynamic performance of a T-barge is investigated in the frequency domain,and the coupled motions are analyzed in the time domain.We then compare with those of the model test and determine that the response amplitude operator and the time series agree quite well.The barge exhibits favorable hydrodynamic behavior in the considered sea state,and the equipment loads are allowable.Themooring systemand sway fender forces are within the permissible range.Based on these results,we can verify that the actual installation of the offshore platform is feasible.We accurately simulated many important factors and effectively reduced the risk associated with the offshore installation,which is of great importance.As such,we demonstrate that the numerical simulation of the float-over installation for offshore platforms has practical engineering significance. 展开更多
关键词 Float-over installation Offshore platform T-barge Model test MOORING system FENDER collision force Numerical simulation
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Electric-Arc Plasma Installation for Preparing Nanodispersed Carbon Structures 被引量:1
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作者 P.STEFANOV D.GARLANOV G.VISSOKOV 《Plasma Science and Technology》 SCIE EI CAS CSCD 2008年第4期484-490,共7页
An electric-arc plasma installation operated in the hidden anode arrangement is constructed and used for the preparation of carbon nanostructures. A contracted plasma arc generated by a plasma torch using an inert gas... An electric-arc plasma installation operated in the hidden anode arrangement is constructed and used for the preparation of carbon nanostructures. A contracted plasma arc generated by a plasma torch using an inert gas is used as heat source. The average mass temperature of arc is higher than 10^4 K, while its power density, which is directly transferred onto the electrode (anode), is - 2 kW/mm^2. The anode contact area formed on the electrode moves against the arc by way of shifting the electrode and is hidden completely in the interior of plasma gas stream moving towards it. As a result of both the direct plasma attack and the opposite movement of streams in the hidden anode contact area, a temperature higher than 6000 K is reached. Thus, intensive vaporization takes place, which forms a saturated plasma-gas-aerosol phase of the initial material of electrode (anode). This gas phase is mixed in and carried by the plasma stream. Over that mixed plasma stream, a controlled process of quenching (fixation) is carried out by twisted turbulent fluid streams. After the fixation, the resultant carbon nano-structures are caught by a filter and collected in a bunker. 展开更多
关键词 electric-arc plasma installation nanodispersed carbon structures
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Installation Strength Analysis of Subsea Flowline Jumpers
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作者 Liping Sun Youwei Kang 《Journal of Marine Science and Application》 CSCD 2015年第3期316-326,共11页
A subsea flowline jumper (FJ) is a basic connected component for the wet oil tree, subsea pipeline and riser base, and it plays an irreplaceable role in the subsea production system. During the installation of FJ, c... A subsea flowline jumper (FJ) is a basic connected component for the wet oil tree, subsea pipeline and riser base, and it plays an irreplaceable role in the subsea production system. During the installation of FJ, collisions often happen between FJ and other equipment, which may cause serious damage. Besides, as the operating water depth increases, the demand for the installation equipments, such as the crane and winch, will increase. The research of deepwater FJ installation in China is still in the primary stage, thus an installation method for the deepwater FJ is proposed in this paper. Finite element models of a typical M-shaped FJ installation system are built to simulate the installation procedures. Analysis results show that the installation steps designed are feasible and valid for the deepwater FJ. In order to ensure the safety of the installation process, the collision-sensitive analysis for the FJ is conducted, and results show that it is necessary to set the pick up speed at a proper value, in order to avoid collision in the installation process. Besides, the mechanical characteristics of FJ during the installation are investigated under a range of environmental conditions and it is found that the maximum stress of the FJ always happens at its central position. The basic requirements for the installation equipment are also obtained through the analysis of the main installation steps. 展开更多
关键词 subsea flowline jumper installation analysis strength analysis subsea pipelines finite element model COLLISION
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Dynamics of installation way for the actuator of a two-stage active vibration-isolator
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作者 胡溧 《Journal of Chongqing University》 CAS 2008年第1期41-46,共6页
We investigated the behaviors of an active control system of two-stage vibration isolation with the actuator installed in parallel with either the upper passive mount or the lower passive isolation mount. We revealed ... We investigated the behaviors of an active control system of two-stage vibration isolation with the actuator installed in parallel with either the upper passive mount or the lower passive isolation mount. We revealed the relationships between the active control force of the actuator and the parameters of the passive isolators by studying the dynamics of two-stage active vibration isolation for the actuator at the foregoing two positions in turn. With the actuator installed beside the upper mount, a small active force can achieve a very good isolating effect when the frequency of the stimulating force is much larger than the natural frequency of the upper mount; a larger active force is required in the low-frequency domain; and the active force equals the stimulating force when the upper mount works within the resonance region, suggesting an approach to reducing wobble and ensuring desirable installation accuracy by increasing the upper-mount stiffness. In either the low or the high frequency region far away from the resonance region, the active force is smaller when the actuator is beside the lower mount than beside the upper mount. 展开更多
关键词 antivibration mounting vibration control active vibration-isolation actuator installation dynamics of vibration isolating mount
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Qilu Petrochem Ethene Installation Hits Target Ahead of Schedule
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《China Oil & Gas》 CAS 1999年第4期241-241,共1页
TheetheneinstallationofQiluPetrochemCorp.,akeyStateproject,hasproduced450,000tonsofethylenethisyear,achievingtheafter-transformationannualproductioncapacity30daysaheadofschedulewithallthemajortechnicalindicessettinghi... TheetheneinstallationofQiluPetrochemCorp.,akeyStateproject,hasproduced450,000tonsofethylenethisyear,achievingtheafter-transformationannualproductioncapacity30daysaheadofschedulewithallthemajortechnicalindicessettinghistoricalrecords.Thustheinstallati... 展开更多
关键词 TARGET Qilu Petrochem Ethene installation Hits Target Ahead of Schedule
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Largest Heavy-oil Cracking Installation Built in Daqing
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《China Oil & Gas》 CAS 1999年第4期241-241,共1页
Asetofheavy-oilcrackinginstallationwithanannualcapacityof1.8milliontonswasrecentlybuiltupintheGeneralPetrochemicalPlantofDaqingOiltlelds.indicatinganewstep--upofthePlant'srefinerychemicalproduction.Thedomestically... Asetofheavy-oilcrackinginstallationwithanannualcapacityof1.8milliontonswasrecentlybuiltupintheGeneralPetrochemicalPlantofDaqingOiltlelds.indicatinganewstep--upofthePlant'srefinerychemicalproduction.Thedomesticallylargestheavy-oilcrackinginstallation... 展开更多
关键词 Largest Heavy-oil Cracking installation Built in Daqing
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半潜平台上部组块底部大滑轮安装技术分析
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作者 杨风艳 张子良 +1 位作者 王娟 曲延涛 《中国修船》 2025年第1期44-47,共4页
浮式半潜平台立管提升安装时需要定滑轮辅助,陵水17-2半潜平台项目立管安装的辅助滑轮设计在上部组块的底部,因为滑轮的就位位置在组块立柱环板的附近,该位置与组块建造时底部滑靴干涉,导致滑轮建造阶段无法安装。针对该问题,文章对大... 浮式半潜平台立管提升安装时需要定滑轮辅助,陵水17-2半潜平台项目立管安装的辅助滑轮设计在上部组块的底部,因为滑轮的就位位置在组块立柱环板的附近,该位置与组块建造时底部滑靴干涉,导致滑轮建造阶段无法安装。针对该问题,文章对大滑轮的安装进行研究分析,通过辅助工装和路径模拟,建造阶段先把滑轮临时固定在就位位置附近,组块和船体大合龙后通过坦克车和钢丝绳把大滑轮迁移到就位位置,最后通过倒链把大滑轮安装就位,保证了项目的按时完工。 展开更多
关键词 半潜平台 上部组块 立管安装 大滑轮
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生态观念下城市装置艺术的可持续性表现研究
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作者 郑淼 刘牧溪 《城市建筑》 2025年第5期27-29,共3页
本研究探讨生态观念下城市装置艺术的可持续性表现,旨在揭示如何通过艺术介入提升城市环境的可持续性。以城市装置艺术为切入点,探讨装置艺术如何在城市规划中发挥作用,促进生态城市建设,并分析其在生态可持续发展中的表现与趋势。本研... 本研究探讨生态观念下城市装置艺术的可持续性表现,旨在揭示如何通过艺术介入提升城市环境的可持续性。以城市装置艺术为切入点,探讨装置艺术如何在城市规划中发挥作用,促进生态城市建设,并分析其在生态可持续发展中的表现与趋势。本研究探讨生态观念下城市装置艺术的新发展,强调可持续性艺术在促进环境保护、社会参与和城市可持续发展方面的重要性。通过结合现代科技与自然元素,使用环保材料和回收物品,展示城市装置艺术如何通过艺术创作改善环境问题并提高公众对环保的认识。最后,本研究展望将可持续性理念融入装置艺术的发展前景,强调其在美化城市空间、促进环境教育及构建生态友好城市环境中的潜力。 展开更多
关键词 装置艺术 生态可持续 城市装置 城市生态
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自动化生产线安装与调试课程思政实践研究
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作者 刘明玲 孙美玲 +3 位作者 王华 汪志佳 王海英 王冬云 《数字通信世界》 2025年第2期201-203,共3页
随着自动化技术的飞速发展,自动化生产线安装与调试已成为高等职业教育中机电类专业的核心课程。本文将思政教育与“自动化生产线安装与调试”课程深度融合,探索在课程教学中实施思政教育的有效途径,旨在培养既具备高素质技术技能,又拥... 随着自动化技术的飞速发展,自动化生产线安装与调试已成为高等职业教育中机电类专业的核心课程。本文将思政教育与“自动化生产线安装与调试”课程深度融合,探索在课程教学中实施思政教育的有效途径,旨在培养既具备高素质技术技能,又拥有良好职业道德和社会责任感的新时代人才。 展开更多
关键词 自动化生产线 安装与调试 课程思政 实践探索
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安装位置对隧道轨侧设备气动荷载的影响分析
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作者 何磊 《铁道工程学报》 北大核心 2025年第2期98-102,107,共6页
研究目的:市域铁路隧道轨侧设备安装稳固对运营安全至关重要。由于市域铁路运行速度高、发车密度大,隧道内轨侧设备受往复的气动荷载,容易造成轨侧设备安装螺栓松动,进而引发行车安全事故。本文采用CFD数值计算方法,研究了市域铁路隧道... 研究目的:市域铁路隧道轨侧设备安装稳固对运营安全至关重要。由于市域铁路运行速度高、发车密度大,隧道内轨侧设备受往复的气动荷载,容易造成轨侧设备安装螺栓松动,进而引发行车安全事故。本文采用CFD数值计算方法,研究了市域铁路隧道轨侧设备气动荷载,并分析了设备安装位置与气动荷载间的关系。研究结论:(1)隧道内压力测点极值位置与轨侧设备所受气动荷载的极值位置不一致;(2)轨侧设备受到的气动荷载主要受列车通过时的列车风影响,但由于列车通过各设备时叠加了隧道内压缩波和膨胀波的影响,最终造成隧道内不同位置设备所受的气动荷载不同;(3)疏散平台侧设备所受气动力大于轨道另一侧,隧道断面底部安装的设备所受气动力大于隧道中部;(4)建议设备安装在疏散平台对侧且尽可能高的位置。 展开更多
关键词 市域铁路 隧道 轨侧设备 气动力 安装位置
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城镇污水处理厂生物反应池硝氮和氨氮在线仪表维护探索
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作者 张辉 张海龙 +3 位作者 王佳伟 文鹏丽 袁星 屈格非 《净水技术》 2025年第1期185-191,202,共8页
【目的】生物反应池是污水处理厂的关键处理单元,对其过程的水质动态监测不但可协助运行人员及时做出工艺调整,而且是智慧水厂实现的关键环节。目前,在线水质仪表主要应用在总进水段和总出水段,在工作环境更恶劣的生物反应池中的应用较... 【目的】生物反应池是污水处理厂的关键处理单元,对其过程的水质动态监测不但可协助运行人员及时做出工艺调整,而且是智慧水厂实现的关键环节。目前,在线水质仪表主要应用在总进水段和总出水段,在工作环境更恶劣的生物反应池中的应用较少。文章以实际案例为背景,从水质在线仪表的维护角度进行了探索,为智慧水厂的推进提供支撑。【方法】文章通过对仪表监测数据的异常分析发现存在的问题,同时通过问题解决前后的数据对比分析,确定影响仪表检测准确度的可能性因素和解决措施。【结果】研究发现,电极质量、安装位置和环境温度对仪表的稳定性和准确度影响较大。好氧池3廊道中段2块硝氮在线仪数据趋势一致,但与实验室检测数据相差过大,更换电极后,数据恢复正常。缺氧末硝氮在线仪在流速较小的位置,数据长期在1 mg/L以下,与实验室检测数据4~5 mg/L相差较大,仪表调整到流速大的位置后,数据恢复正常。缺氧末硝氮数据在冬季存在2块仪表数据重合性不够稳定的现象,当维护方法考虑温度对仪表的影响后,数据重合度明显提高。【结论】综上所述,为保证在线仪表的稳定性和准确度,需完善对初始电极质量的管理,安装位置应选择混合均匀的位置,校准过程中需等仪表监测温度稳定后再进行电压记录。若维护到位,且实际水质指标在5 mg/L以上时,电极法在线氨氮仪和在线硝氮仪的相对误差可以控制在15%以内。 展开更多
关键词 生物反应池 水质在线仪表 维护 电极质量 安装位置 温度
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基于薄膜传感器的传动锥齿轮柔性测试技术
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作者 谷士鹏 《中国测试》 北大核心 2025年第3期170-176,共7页
通过分析溅射气压对PdCr薄膜电阻温度系数的影响以及退火条件对Pt薄膜电阻率的影响,采用掩模板方法实现应变薄膜与热电阻薄膜图形化处理,并利用高温银浆烧结实现引线与敏感层薄膜的稳定连接,建立由Ni基合金基带、Y2O3过渡层、AlON-Al2O... 通过分析溅射气压对PdCr薄膜电阻温度系数的影响以及退火条件对Pt薄膜电阻率的影响,采用掩模板方法实现应变薄膜与热电阻薄膜图形化处理,并利用高温银浆烧结实现引线与敏感层薄膜的稳定连接,建立由Ni基合金基带、Y2O3过渡层、AlON-Al2O3复合绝缘层、PdCr应变敏感层/Pt热电阻敏感层、Al2O3防护层组成的薄膜传感器设计方法。将薄膜应变传感器、薄膜热电阻传感器同时柔性安装于传动锥齿轮进行试验测试。结果表明,在外部应力较高时薄膜应变传感器线性度为0.243%;薄膜热电阻传感器ΔR/ΔT斜率为0.4529,线性度较好。 展开更多
关键词 过渡层与复合绝缘层制备 敏感层制备及图形化 引线连接 柔性安装
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公共建筑预制混凝土剪力墙结构安装偏差纠正技术
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作者 黄丽芬 《徐州工程学院学报(自然科学版)》 2025年第1期36-41,共6页
采取单一的方法对剪力墙安装偏差进行量化处理,易产生效果不佳问题,为此设计了一种公共建筑预制混凝土剪力墙结构安装偏差纠正技术,即在预制混凝土剪力墙结构的安装过程中,获取其安装过程的感知数据,并对感知数据进行优化处理,判断其中... 采取单一的方法对剪力墙安装偏差进行量化处理,易产生效果不佳问题,为此设计了一种公共建筑预制混凝土剪力墙结构安装偏差纠正技术,即在预制混凝土剪力墙结构的安装过程中,获取其安装过程的感知数据,并对感知数据进行优化处理,判断其中是否存在偏差.对剪力墙安装偏差进行分类处理,针对不同类别的偏差,采取不同的方法进行量化处理,并计算出相应的纠正因子,得到对应的偏差纠正值.设计的公共建筑预制混凝土剪力墙结构安装偏差纠正技术应用于工程实例,残余偏差值仅为0.88 mm,纠正效果较好. 展开更多
关键词 公共建筑 预制混凝土 剪力墙结构 剪力墙安装 偏差纠正 纠正技术
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50吨级海底线缆铺设的A型架结构设计与分析
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作者 刘恒 朱汉华 +1 位作者 郑瑞栋 郑成 《舰船科学技术》 北大核心 2025年第2期138-144,共7页
随着国内海洋开发项目不断推进,海洋电力线缆铺设需求也日益增多,为此进行50吨级海底线缆铺设的A型架结构设计。在设计过程中,以结构稳定及可靠性作为设计目标,完成了A型架结构各机构全尺寸模型的设计。为了保证机构整体稳定性,A型架结... 随着国内海洋开发项目不断推进,海洋电力线缆铺设需求也日益增多,为此进行50吨级海底线缆铺设的A型架结构设计。在设计过程中,以结构稳定及可靠性作为设计目标,完成了A型架结构各机构全尺寸模型的设计。为了保证机构整体稳定性,A型架结构设计采用了各机构一体化连接的设计思想。使用仿真分析方法,对A型架总体进行特性评估、变形影响分析和振动模态分析。通过建立A型架的仿真模型,并使用有限元分析法,评估了2极端工况和一种随机工况下的特性。通过对A型架结构在6阶模态下的固有频率和等效应力等数据的全面评估来验证其力学性能。 展开更多
关键词 A型架结构 线缆铺设 结构设计 动态仿真分析
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缩比液体火箭发动机试车台超声速射流噪声试验研究
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作者 程奥 杨丹奇 +3 位作者 孔凡超 张家仙 金平 蔡国飙 《载人航天》 北大核心 2025年第1期25-33,共9页
为研究液体火箭发动机发射时产生的噪声分布特性,以某液体火箭发动机为原型设计了缩比发动机及配套试验系统,研究发动机室压、喷管扩张比、安装高度及倾斜度对液体火箭发动机喷管产生的超声速射流噪声特性影响。试验结果表明:发动机室... 为研究液体火箭发动机发射时产生的噪声分布特性,以某液体火箭发动机为原型设计了缩比发动机及配套试验系统,研究发动机室压、喷管扩张比、安装高度及倾斜度对液体火箭发动机喷管产生的超声速射流噪声特性影响。试验结果表明:发动机室压越大,噪声声压级越大,但对噪声指向性与噪声峰值频率影响不大;喷管扩张比对噪声声压级和指向性影响不大,但增大扩张比促使噪声峰值频率减小;安装高度与倾斜角对噪声声压级大小影响不大,但降低安装高度、倾斜喷管会导致噪声指向性偏转,以及噪声峰值频率的移动。试验获得了缩比液体火箭发动机喷管超声速射流噪声变化规律,结合缩比准则可以获得真实液体火箭发动机发射时产生的噪声频谱特性。研究可为液体火箭发动机地面试车或发射阶段噪声控制技术提供支持。 展开更多
关键词 液体火箭发动机 超声速射流噪声 发动机室压 喷管扩张比 安装条件
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减振器安装端头的冲压成型试验与仿真分析
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作者 张博强 李宗瑾 +2 位作者 赵浩翰 陈国强 金鑫 《河南理工大学学报(自然科学版)》 CAS 北大核心 2025年第1期100-108,共9页
目的 为了降低减振器安装端头的开发难度,解决模具加工设计中遇到的问题,方法 选取某一减振器安装端头的主板体和外套管为研究对象,利用Dynaform软件进行数值模拟,针对主板体成型选取对其成型质量影响较大的摩擦因数、合模速度、拉延速... 目的 为了降低减振器安装端头的开发难度,解决模具加工设计中遇到的问题,方法 选取某一减振器安装端头的主板体和外套管为研究对象,利用Dynaform软件进行数值模拟,针对主板体成型选取对其成型质量影响较大的摩擦因数、合模速度、拉延速度和模具间隙为主要因素设计正交试验,以最大减薄率为评价指标求解主板体成型最优冲压工艺参数组合;针对外套管成型采用提前刺破的方法对其成型质量进行优化,并对实际生产的安装端头进行力学、厚度和气密性测试。结果 研究获得主板体成型的最优冲压工艺参数组合即摩擦因数0.145,合模速度2 000 mm/s,拉延速度1 000 mm/s,模具间隙2.1 mm。在此基础上进行数值模拟和生产验证。数值模拟中主板体最大减薄率为17.175%,最大增厚率为53.061%;外套管最大减薄率为13.770%,最大增厚率为58.320%,符合设计要求。生产试验中,力学测试过程中端头表面质量良好,未发生变形、明显起皱和开裂等现象;厚度测试中端头的试验壁厚与模拟壁厚最大偏差为6.8%,和数值模拟结果基本一致;气密性测试中,在内部冲压1.6 MPa,静置30 s情况下,端头未出现漏气现象。结论 研究表明,安装端头的综合性能达到要求,验证了端头成型中工序设置顺序的正确性。研究结果可为减振器安装端头的研发提供一定的理论指导。 展开更多
关键词 DYNAFORM 减振器安装端头 数值模拟 参数优化 正交试验
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