The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of consi...The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of considering the particle-particle interactions and is appropriate for highly laden liquid-solid mixtures. Pre- dicted results were compared and validated with experi- mental results and showed a considerably good agreement. An increase in the particle cut size with increasing solid concentration of the inlet mixture flow was observed and discussed. In addition to this, the erosion on hydrocyclone walls constructed from stainless steel 410, eroded by sand particles （mainly SiOz）, was predicted with the Euler-La- grange approach. In this approach, the abrasive solid particles were traced in a Lagrangian reference frame as discrete particles. The increases in the input flow velocity, solid concentration, and the particle size have increased the erosion at the upper part of the cylindrical body of the hydrocyclone, where the tangential inlet flow enters the hydrocyclone. The erosion density in the area between the cylindrical to conical body area, in comparison to other parts of the hydrocyclone, also increased considerably. Moreover, it was observed that an increase in the particle shape factor from 0.1 to 1.0 leads to a decrease of almost 70 % in the average erosion density of the hydrocyclone wall surfaces.展开更多
Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution i...Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution is developed using a mass conservation-based algorithm（MCBA） with collocated grid arrangement.The mixture approach of the Reynolds stress model is also employed in order to capture features of turbulent multiphase swirling flow.The velocity field and separation efficiency of two different configurations of deoiling hydrocyclones are compared with available experimental data.The comparison shows that the separation efficiency can be predicted with high accuracy using computational fluid dynamics.The velocity fields are also in good agreement with available experimental velocity measurements.Special attention is drawn to swirl intensity in deoiling hydrocyclones and it is shown that the differences in velocity and volume fraction fields of different configurations are related to swirl distribution.展开更多
The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. ...The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. Simulation results agreed well with the experimental measurements. Simulation results showed that the conventional hydrocyclone could effectively separate sand from water, but could not separate sand from high viscosity water/oil emulsion. This showed that the viscosity of continuous phases influenced greatly both the separation efficiency and the flow field distribution in the conventional hydrocyclone. For high viscosity oil/water sand dispersion （mixture）, the rotary hydrocyclone has better separation performance than the conventional one, with a more favorable flow field distribution.展开更多
In the present study, a three-dimensional computational fluid dynamics simulation together with experimental field measurements was applied to optimize the performance of an industrial hydrocyclone at Sarcheshmeh copp...In the present study, a three-dimensional computational fluid dynamics simulation together with experimental field measurements was applied to optimize the performance of an industrial hydrocyclone at Sarcheshmeh copper complex. In the simulation, the Eulerian–Eulerian approach was used for solid and liquid phases, the latter being water. In this approach, nine continuous phases were considered for the solid particles with different sizes and one continuous phase for water. The continuity and momentum equations with inclusion of buoyancy and drag forces were solved by the finite volume method. The k–e RNG turbulence model was used for modeling of turbulency. There was a good agreement between the simulation results and the experimental data. After validation of the model accuracy, the effect of inlet solid percentage, pulp inlet velocity, rod inserting in the middle of the hydrocyclone and apex diameter on hydrocyclone performance was investigated. The results showed that by decreasing the inlet solid percentage and increasing the pulp inlet velocity, the efficiency of hydrocyclone increased. Decreasing the apex diameter caused an increase in the hydrocyclone efficiency.展开更多
Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hyd...Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hydrocyclone and separation efficiency ＆ pressure loss, the highest efficiency is obtained from the inlet of an involute curve with increasing depth-width ratio from the three types, in which the separation efficiency and pressure loss all drops slowly, for the length of the channel decreases, while it drops rapidly in the other two. The flow guiding ability of the inlet affects the separation efficiency greatly, so the corresponding involute type of inlet of hydrocyclone fits for downhole oil-water separation is optimized, which serves as a basis for the structural design of downhole hydrocyclone.展开更多
A compound hydrocyclone is a new strategy for oil-water separation. It is based on the study of static and dynamic hydrocyclones. In this paper are introduced its geometric traits and separation mechanism. Experiments...A compound hydrocyclone is a new strategy for oil-water separation. It is based on the study of static and dynamic hydrocyclones. In this paper are introduced its geometric traits and separation mechanism. Experiments are carried out about the relationship between geometric parameters ＆ operating parameters and the separation efficiency of the compound hydrocyclone. Under experimental conditions, the appropriate structural parameters optimized are as follows： The rotating grid is of the straight board type, 3 straight vanes with a length of above 95 ram; the diameter of the overflow vent ranges 3-12 ram; the separation efficiency is better when the large conical angle of the static vortex body is about 20° and the small conical angle in the range of 1° -4° ： The separation effect is better under the following conditions： The rotary speed is 1,700-2,400 r/min; the disposal capacity is 5.5 m^3/h; the loss of working pressure is 0.05-0.25MPa; and the split ratio ranges 5%-15%. The experimental study provides a certain basis for the design andapplication of the compound hydrocyclone.展开更多
基金“Stiftung Rheinland-Pfalz fur Innovation,Mainz,Germany,”for financial support
文摘The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of considering the particle-particle interactions and is appropriate for highly laden liquid-solid mixtures. Pre- dicted results were compared and validated with experi- mental results and showed a considerably good agreement. An increase in the particle cut size with increasing solid concentration of the inlet mixture flow was observed and discussed. In addition to this, the erosion on hydrocyclone walls constructed from stainless steel 410, eroded by sand particles （mainly SiOz）, was predicted with the Euler-La- grange approach. In this approach, the abrasive solid particles were traced in a Lagrangian reference frame as discrete particles. The increases in the input flow velocity, solid concentration, and the particle size have increased the erosion at the upper part of the cylindrical body of the hydrocyclone, where the tangential inlet flow enters the hydrocyclone. The erosion density in the area between the cylindrical to conical body area, in comparison to other parts of the hydrocyclone, also increased considerably. Moreover, it was observed that an increase in the particle shape factor from 0.1 to 1.0 leads to a decrease of almost 70 % in the average erosion density of the hydrocyclone wall surfaces.
文摘Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution is developed using a mass conservation-based algorithm（MCBA） with collocated grid arrangement.The mixture approach of the Reynolds stress model is also employed in order to capture features of turbulent multiphase swirling flow.The velocity field and separation efficiency of two different configurations of deoiling hydrocyclones are compared with available experimental data.The comparison shows that the separation efficiency can be predicted with high accuracy using computational fluid dynamics.The velocity fields are also in good agreement with available experimental velocity measurements.Special attention is drawn to swirl intensity in deoiling hydrocyclones and it is shown that the differences in velocity and volume fraction fields of different configurations are related to swirl distribution.
文摘The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. Simulation results agreed well with the experimental measurements. Simulation results showed that the conventional hydrocyclone could effectively separate sand from water, but could not separate sand from high viscosity water/oil emulsion. This showed that the viscosity of continuous phases influenced greatly both the separation efficiency and the flow field distribution in the conventional hydrocyclone. For high viscosity oil/water sand dispersion （mixture）, the rotary hydrocyclone has better separation performance than the conventional one, with a more favorable flow field distribution.
文摘In the present study, a three-dimensional computational fluid dynamics simulation together with experimental field measurements was applied to optimize the performance of an industrial hydrocyclone at Sarcheshmeh copper complex. In the simulation, the Eulerian–Eulerian approach was used for solid and liquid phases, the latter being water. In this approach, nine continuous phases were considered for the solid particles with different sizes and one continuous phase for water. The continuity and momentum equations with inclusion of buoyancy and drag forces were solved by the finite volume method. The k–e RNG turbulence model was used for modeling of turbulency. There was a good agreement between the simulation results and the experimental data. After validation of the model accuracy, the effect of inlet solid percentage, pulp inlet velocity, rod inserting in the middle of the hydrocyclone and apex diameter on hydrocyclone performance was investigated. The results showed that by decreasing the inlet solid percentage and increasing the pulp inlet velocity, the efficiency of hydrocyclone increased. Decreasing the apex diameter caused an increase in the hydrocyclone efficiency.
文摘Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hydrocyclone and separation efficiency ＆ pressure loss, the highest efficiency is obtained from the inlet of an involute curve with increasing depth-width ratio from the three types, in which the separation efficiency and pressure loss all drops slowly, for the length of the channel decreases, while it drops rapidly in the other two. The flow guiding ability of the inlet affects the separation efficiency greatly, so the corresponding involute type of inlet of hydrocyclone fits for downhole oil-water separation is optimized, which serves as a basis for the structural design of downhole hydrocyclone.
文摘A compound hydrocyclone is a new strategy for oil-water separation. It is based on the study of static and dynamic hydrocyclones. In this paper are introduced its geometric traits and separation mechanism. Experiments are carried out about the relationship between geometric parameters ＆ operating parameters and the separation efficiency of the compound hydrocyclone. Under experimental conditions, the appropriate structural parameters optimized are as follows： The rotating grid is of the straight board type, 3 straight vanes with a length of above 95 ram; the diameter of the overflow vent ranges 3-12 ram; the separation efficiency is better when the large conical angle of the static vortex body is about 20° and the small conical angle in the range of 1° -4° ： The separation effect is better under the following conditions： The rotary speed is 1,700-2,400 r/min; the disposal capacity is 5.5 m^3/h; the loss of working pressure is 0.05-0.25MPa; and the split ratio ranges 5%-15%. The experimental study provides a certain basis for the design andapplication of the compound hydrocyclone.
