It is significant to research the impact resistance properties of hydraulic support due to its key support role in the fully mechanized mining face.However,it is difficult for the entire hydraulic support to implement...It is significant to research the impact resistance properties of hydraulic support due to its key support role in the fully mechanized mining face.However,it is difficult for the entire hydraulic support to implement the impact experiment underground and analyze the response characteristic.Therefore,a dynamic impact experiment for the entire hydraulic support was proposed in this paper,where a 1:2 reducedscale model of hydraulic support was designed and its response characteristics under dynamic impact load were analyzed.Firstly,a comprehensive monitoring scheme was proposed to achieve an effective monitoring for dynamic response of hydraulic support.Secondly,a multi-scale impact experiment was carried out for the entire hydraulic support and dynamic behaviors of hydraulic support under the multi-scale impact load were revealed by experimental data.Then a dynamic impact experiment of the entire hydraulic support was simulated in ADAMS with the same experiment conditions,and the experimental and simulation data were verified mutually.Finally,the characteristics of energy conversion and dissipation of the entire experiment system after impact were analyzed.The experiment results showed that the impact resistance properties of hydraulic support largely depended on the initial support conditions and different vertical rigidities affected energy distribution proportion of the entire support system.展开更多
The structure and characteristic of new type of hydraulic support for top coal caving were discussed. The mechanism and kinematics of the hydraulic support were analyzed. The formulas were deduced to calculate the vel...The structure and characteristic of new type of hydraulic support for top coal caving were discussed. The mechanism and kinematics of the hydraulic support were analyzed. The formulas were deduced to calculate the velocity and acceleration of top beam, shield beam, front and back legs, which give the solution to the design and research for hydraulic support.展开更多
During molten salt cleaning of remanufactured 27SiMn hydraulic support column,oxidation occurs on the surface of metal substrate.This results in a change of the surface roughness of metal substrate after cleaning,whic...During molten salt cleaning of remanufactured 27SiMn hydraulic support column,oxidation occurs on the surface of metal substrate.This results in a change of the surface roughness of metal substrate after cleaning,which affects subsequent remanufacturing process.To decrease the effect is very important.This paper analyzed the oxidation mechanism of molten salt cleaning,explored the oxidation reaction that occurred during cleaning,and determined the key process parameters of cleaning that affecting oxidation reaction.By using central composite experimental design method and taking surface roughness variation of 27SiMn steel samples before and after molten salt cleaning as response variable to optimize the key process parameters,the optimal parameters of molten salt for cleaning remanufactured 27SiMn hydraulic support column could be obtained.The results show that the oxidation reaction of cleaning paint dirt can protect metal substrate from oxidation to a certain extent,and cleaning temperature and placement depth of metal substrate have a direct impact on the degree of oxidation reaction.When the cleaning temperature is 300℃and the distance between paint dirt and free surface of molten salt is 0.5 times the height of the parts,the surface roughness variation is minimal.Therefore,the cleaning quality will be improved under such parameters.展开更多
Comparing with the resin bolt, the hydraulic expansion bolt has different anchoring mechanism and application advantage. According to the working mechanism of the hydraulic expansion bolt, its anchoring force is expre...Comparing with the resin bolt, the hydraulic expansion bolt has different anchoring mechanism and application advantage. According to the working mechanism of the hydraulic expansion bolt, its anchoring force is expressed in four forms including support anchoring force, tension anchoring force, expansion anchoring force and tangent anchoring force, and their values can be obtained on the basis of each calculation formula. Among them, the expansion anchoring force, which is the unique anchoring force of the hydraulic expansion bolt, can provide confining pressure to increase the strength of rock. Aiming at solving the problem of stability control in the soft rock roadway in Jinbaotun Coal Mine which has a double layer of 40 U-type sheds and cannot provide enough resistance support to control floor heave, the study reveals the mechanism of floor heave in the soft rock roadway, and designs the reasonable support parameters of the hydraulic expansion bolts. The observed results of floor convergence indicate that the hydraulic expansion bolts can prevent the development and flow of the plastic zone in the floor rock to control floor heave. Research results enrich the control technology in the soft rock roadway.展开更多
High performance hydraulic supports have a high requirement in strength,toughness and welding ability of socket mate- rial.Targeting this problem,we analyzed the properties of the high strength socket material 30Cr06,...High performance hydraulic supports have a high requirement in strength,toughness and welding ability of socket mate- rial.Targeting this problem,we analyzed the properties of the high strength socket material 30Cr06,used in high performance hy- draulic supports both at home and abroad and developed a new kind of high strength cast steel 30Cr06A,by making use of an or- thogonal experiment,which provided the design conditions for its optimal composition.The result shows that the strength and toughness of the newly developed high strength cast steel 30Cr06A is much better than that of 30Cr06.Theoretical calculations,mechanical property tests and hardness distribution tests of welded joints were carried out for a study of the welding ability of the new material,which is proved to be very good.Therefore,this 30Cr06A material has been successfully used in the socket of high performance hydraulic support.展开更多
基金supported by National Key R&D Program of China for the 13th Five-Year Plan(No.2017YFC0603005)National Natural Science Foundation of China(Nos.51874174and 51834006)。
文摘It is significant to research the impact resistance properties of hydraulic support due to its key support role in the fully mechanized mining face.However,it is difficult for the entire hydraulic support to implement the impact experiment underground and analyze the response characteristic.Therefore,a dynamic impact experiment for the entire hydraulic support was proposed in this paper,where a 1:2 reducedscale model of hydraulic support was designed and its response characteristics under dynamic impact load were analyzed.Firstly,a comprehensive monitoring scheme was proposed to achieve an effective monitoring for dynamic response of hydraulic support.Secondly,a multi-scale impact experiment was carried out for the entire hydraulic support and dynamic behaviors of hydraulic support under the multi-scale impact load were revealed by experimental data.Then a dynamic impact experiment of the entire hydraulic support was simulated in ADAMS with the same experiment conditions,and the experimental and simulation data were verified mutually.Finally,the characteristics of energy conversion and dissipation of the entire experiment system after impact were analyzed.The experiment results showed that the impact resistance properties of hydraulic support largely depended on the initial support conditions and different vertical rigidities affected energy distribution proportion of the entire support system.
文摘The structure and characteristic of new type of hydraulic support for top coal caving were discussed. The mechanism and kinematics of the hydraulic support were analyzed. The formulas were deduced to calculate the velocity and acceleration of top beam, shield beam, front and back legs, which give the solution to the design and research for hydraulic support.
基金supported by the National Natural Science Foundation of China(No.51375278)。
文摘During molten salt cleaning of remanufactured 27SiMn hydraulic support column,oxidation occurs on the surface of metal substrate.This results in a change of the surface roughness of metal substrate after cleaning,which affects subsequent remanufacturing process.To decrease the effect is very important.This paper analyzed the oxidation mechanism of molten salt cleaning,explored the oxidation reaction that occurred during cleaning,and determined the key process parameters of cleaning that affecting oxidation reaction.By using central composite experimental design method and taking surface roughness variation of 27SiMn steel samples before and after molten salt cleaning as response variable to optimize the key process parameters,the optimal parameters of molten salt for cleaning remanufactured 27SiMn hydraulic support column could be obtained.The results show that the oxidation reaction of cleaning paint dirt can protect metal substrate from oxidation to a certain extent,and cleaning temperature and placement depth of metal substrate have a direct impact on the degree of oxidation reaction.When the cleaning temperature is 300℃and the distance between paint dirt and free surface of molten salt is 0.5 times the height of the parts,the surface roughness variation is minimal.Therefore,the cleaning quality will be improved under such parameters.
基金support by the National Natural Science Foundation of China (No.51174195)the Fundamental Research Funds for the Central Universities of China (No.2010QNA31)
文摘Comparing with the resin bolt, the hydraulic expansion bolt has different anchoring mechanism and application advantage. According to the working mechanism of the hydraulic expansion bolt, its anchoring force is expressed in four forms including support anchoring force, tension anchoring force, expansion anchoring force and tangent anchoring force, and their values can be obtained on the basis of each calculation formula. Among them, the expansion anchoring force, which is the unique anchoring force of the hydraulic expansion bolt, can provide confining pressure to increase the strength of rock. Aiming at solving the problem of stability control in the soft rock roadway in Jinbaotun Coal Mine which has a double layer of 40 U-type sheds and cannot provide enough resistance support to control floor heave, the study reveals the mechanism of floor heave in the soft rock roadway, and designs the reasonable support parameters of the hydraulic expansion bolts. The observed results of floor convergence indicate that the hydraulic expansion bolts can prevent the development and flow of the plastic zone in the floor rock to control floor heave. Research results enrich the control technology in the soft rock roadway.
文摘High performance hydraulic supports have a high requirement in strength,toughness and welding ability of socket mate- rial.Targeting this problem,we analyzed the properties of the high strength socket material 30Cr06,used in high performance hy- draulic supports both at home and abroad and developed a new kind of high strength cast steel 30Cr06A,by making use of an or- thogonal experiment,which provided the design conditions for its optimal composition.The result shows that the strength and toughness of the newly developed high strength cast steel 30Cr06A is much better than that of 30Cr06.Theoretical calculations,mechanical property tests and hardness distribution tests of welded joints were carried out for a study of the welding ability of the new material,which is proved to be very good.Therefore,this 30Cr06A material has been successfully used in the socket of high performance hydraulic support.
