The vortex formed around the rolling ball and the high pressure region formed around the ball-raceway contact zone are the principle factors that barricades the lubricant entering the bearing cavity, and further cause...The vortex formed around the rolling ball and the high pressure region formed around the ball-raceway contact zone are the principle factors that barricades the lubricant entering the bearing cavity, and further causes improper lubrication. The investigation of the air phase flow inside the bearing cavity is essential for the optimization of the oil-air two-phase lubrication method. With the revolutionary reference frame describing the bearing motion, a highly precise air phase flow model inside the angular contact ball bearing cavity was build up. Comprehensive factors such as bearing revolution, ball rotation, and cage structure were considered to investigate the influences on the air phase flow and heat transfer efficiency. The aerodynamic noise was also analyzed. The result shows that the ball spinning leads to the pressure rise and uneven pressure distribution. The air phase velocity, pressure and cage heat transfer efficiency increase as the revolving speed increases. The operating noise is largely due to the impact of the high speed external flow on the bearing. When the center of the oil-air outlet fixes near the inner ring, the aerodynamic noise is reduced. The position near the inner ring on the bigger axial side is the ideal position to fix the lubricating device for the angular contact ball bearing.展开更多
On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable...On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.展开更多
Be directed against the development trend of modern CNC grinding machine towards high precision and high efficiency, some general weaknesses of existing camber grinding machine are analyzed in detail. In order to deve...Be directed against the development trend of modern CNC grinding machine towards high precision and high efficiency, some general weaknesses of existing camber grinding machine are analyzed in detail. In order to develop new type CNC camber grinding machine that can grind complex die, and genuinely achieved accurate feed and high efficient grinding, a new type camber grinding machine is put forward, called non-transmission virtual-shaft CNC camber grinding machine. Its feed system is a parallel mechanism that is directly driven by linear step motor. Therefore, traditional transmission types, such as the ball lead-screw mechanisms, the gears, the hydraulic transmission system, etc. are cancelled, and the feed system of new type CNC camber grinding machine can truly possess non-creep, good accuracy retentiveness a wide range of feed-speed change, high kinematical accuracy and positioning precision, etc. In order to realize that the cutting motion is provided with high grinding speed, step-less speed variation, high rotational accuracy, good dynamic performance, and non-transmission, the driving technology of hollow rotor motor is applied to drive the spindle of new type grinding machine,thus leading to the elimination of the transmission parts of cutting motion. The principle structure model of new type camber grinding machine is advanced. The selection, control gist and driving circuit line of the linear step motor are expounded. The main technology characteristics and application advantages of non-transmission virtual-shaft CNC camber grinding machine are introduced.展开更多
On the basis of reviewing the progress in the high efficient enrichment from secondary resources of low grade precious metals at home and abroad, a process route of the high efficient enrichment precious metals from s...On the basis of reviewing the progress in the high efficient enrichment from secondary resources of low grade precious metals at home and abroad, a process route of the high efficient enrichment precious metals from secondary resources of low-grade metals by adding iron oxide as the trapping agent, reducing agent, additive, mixing uniformly and grinding, pelletizing, reduction, grinding and separation, and selectively acid leaching iron has been put forward in this paper. The experiments of reduction, grinding and separation, and selectively acid leaching iron were carried out mainly. Under the decided experiment parameters and conditions, iron generated during the reduction can trap precious metals during reduction, high active alloy powders were obtained from the reduced products by grinding and separation, the concentration of precious metals was obtained by acid leaching high active alloy powders. The better enrichment effect was obtained by adopting the technical route of processing. Other low grade noble metal materials and enrichment ratio of precious metals from the materials to acid products was high through acid leaching. This process has the advantages of simple process, environmental-friendly, strong adaptability of raw materials, high concentration ratio, which was regarded as a kind of the general efficient enrichment technology of low grade precious metal materials.展开更多
基金Project(2011CB706606) supported by the National Basic Research of ChinaProject(51405375) supported by the National Natural Science Foundation of China
文摘The vortex formed around the rolling ball and the high pressure region formed around the ball-raceway contact zone are the principle factors that barricades the lubricant entering the bearing cavity, and further causes improper lubrication. The investigation of the air phase flow inside the bearing cavity is essential for the optimization of the oil-air two-phase lubrication method. With the revolutionary reference frame describing the bearing motion, a highly precise air phase flow model inside the angular contact ball bearing cavity was build up. Comprehensive factors such as bearing revolution, ball rotation, and cage structure were considered to investigate the influences on the air phase flow and heat transfer efficiency. The aerodynamic noise was also analyzed. The result shows that the ball spinning leads to the pressure rise and uneven pressure distribution. The air phase velocity, pressure and cage heat transfer efficiency increase as the revolving speed increases. The operating noise is largely due to the impact of the high speed external flow on the bearing. When the center of the oil-air outlet fixes near the inner ring, the aerodynamic noise is reduced. The position near the inner ring on the bigger axial side is the ideal position to fix the lubricating device for the angular contact ball bearing.
文摘On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.
文摘Be directed against the development trend of modern CNC grinding machine towards high precision and high efficiency, some general weaknesses of existing camber grinding machine are analyzed in detail. In order to develop new type CNC camber grinding machine that can grind complex die, and genuinely achieved accurate feed and high efficient grinding, a new type camber grinding machine is put forward, called non-transmission virtual-shaft CNC camber grinding machine. Its feed system is a parallel mechanism that is directly driven by linear step motor. Therefore, traditional transmission types, such as the ball lead-screw mechanisms, the gears, the hydraulic transmission system, etc. are cancelled, and the feed system of new type CNC camber grinding machine can truly possess non-creep, good accuracy retentiveness a wide range of feed-speed change, high kinematical accuracy and positioning precision, etc. In order to realize that the cutting motion is provided with high grinding speed, step-less speed variation, high rotational accuracy, good dynamic performance, and non-transmission, the driving technology of hollow rotor motor is applied to drive the spindle of new type grinding machine,thus leading to the elimination of the transmission parts of cutting motion. The principle structure model of new type camber grinding machine is advanced. The selection, control gist and driving circuit line of the linear step motor are expounded. The main technology characteristics and application advantages of non-transmission virtual-shaft CNC camber grinding machine are introduced.
基金The National Basic Research Program( 973 Plan) of China(2012CB724201)
文摘On the basis of reviewing the progress in the high efficient enrichment from secondary resources of low grade precious metals at home and abroad, a process route of the high efficient enrichment precious metals from secondary resources of low-grade metals by adding iron oxide as the trapping agent, reducing agent, additive, mixing uniformly and grinding, pelletizing, reduction, grinding and separation, and selectively acid leaching iron has been put forward in this paper. The experiments of reduction, grinding and separation, and selectively acid leaching iron were carried out mainly. Under the decided experiment parameters and conditions, iron generated during the reduction can trap precious metals during reduction, high active alloy powders were obtained from the reduced products by grinding and separation, the concentration of precious metals was obtained by acid leaching high active alloy powders. The better enrichment effect was obtained by adopting the technical route of processing. Other low grade noble metal materials and enrichment ratio of precious metals from the materials to acid products was high through acid leaching. This process has the advantages of simple process, environmental-friendly, strong adaptability of raw materials, high concentration ratio, which was regarded as a kind of the general efficient enrichment technology of low grade precious metal materials.
