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Phase transitions and surface property variations of bastnaesite in suspension roasting:A study of bastnaesite pyrolysis and cerium oxidation
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作者 CHENG Shao-kai HAN Yue-xin +3 位作者 LI Wen-bo ZHANG Ling-hui GAO Peng SUN Yong-sheng 《Journal of Central South University》 2025年第8期2927-2941,共15页
Roasting bastnaesite concentrates is a crucial process in extracting rare earths.This study explored an efficient suspension roasting technology and investigated the bastnaesite pyrolysis and cerium(Ce)oxidation.Relev... Roasting bastnaesite concentrates is a crucial process in extracting rare earths.This study explored an efficient suspension roasting technology and investigated the bastnaesite pyrolysis and cerium(Ce)oxidation.Relevant analytical tests were applied to evaluate the phase and surface property variations of bastnaesite,and isothermal kinetic analysis of bastnaesite pyrolysis and Ce oxidation was performed.The results revealed that bastnaesite decomposed rapidly and accompanied by Ce oxidation,and the gas-solid products were identified as CO_(2),Ce_(7)O_(12),La_(2)O_(3),CeF_(3) and LaF_(3),with Ce oxidation restricted by bastnaesite pyrolysis.As roasting time prolonged,cracks and pores appeared on bastnaesite surface;the BET specific surface and pore diameter increased.In later roasting period,the pore diameter continued to increase but the specific surface decreased,assigned to particle fusion agglomeration and pore consolidation.Additionally,the surface C content reduced and Ce(Ⅳ)content increased gradually as roasting progressed.The reaction kinetics all followed Avrami-Erofeev equations,the reaction orders of bastnaesite pyrolysis and Ce oxidation decreased with decreasing reaction temperature.The calculated activation energies at lower temperatures were higher than those calculated at higher temperatures.This study analyzed the bastnaesite reaction mechanism to supply a reference for the application of suspension roasting technology in bastnaesite smelting. 展开更多
关键词 bastnaesite pyrolysis cerium oxidation suspension roasting isothermal kinetics
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Sulfidation roasting of lead and zinc carbonate with sulphur by temperature gradient method 被引量:8
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作者 郑永兴 刘维 +4 位作者 覃文庆 焦芬 韩俊伟 杨康 罗虹霖 《Journal of Central South University》 SCIE EI CAS CSCD 2015年第5期1635-1642,共8页
In order to enhance the lead and zinc recovery from the refractory Pb-Zn oxide ore, a new technology was developed based on sulfidation roasting with sulphur by temperature gradient method. The solid-liquid reaction s... In order to enhance the lead and zinc recovery from the refractory Pb-Zn oxide ore, a new technology was developed based on sulfidation roasting with sulphur by temperature gradient method. The solid-liquid reaction system was established and the sulfidation thermodynamics of lead and zinc carbonate was calculated with the software HSC 5.0. The effects of roasting temperature,molar ratio of sulphur to lead and zinc carbonate and reaction time in the first step roasting, and holding temperature and time in the second roasting on the sulfidation extent were studied at a laboratory-scale. The experimental results show that the sulfidation extents of lead and zinc are 96.50% and 97.29% under the optimal conditions, respectively, and the artificial galena, sphalerite and wurtzite were formed. By the novel sulfidizing process, it is expected that the sulphides can be recovered by conventional flotation technology. 展开更多
关键词 lead and zinc carbonate SULPHUR roasting temperature gradient PYROMETALLURGY
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Kinetics of roasting potash feldspar in presence of sodium carbonate 被引量:5
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作者 LIU Jia-nan ZHAI Yu-chun +2 位作者 WU Yan ZHANG Jun SHEN Xiao-yi 《Journal of Central South University》 SCIE EI CAS CSCD 2017年第7期1544-1550,共7页
A novel process was proposed for the utilization of potash feldspar by roasting in the presence of sodium carbonate. The effects of roasting temperature, granularity, molar ratio of sodium carbonate to potash feldspar... A novel process was proposed for the utilization of potash feldspar by roasting in the presence of sodium carbonate. The effects of roasting temperature, granularity, molar ratio of sodium carbonate to potash feldspar and roasting time on the silica extraction rate were investigated. Under the optimal roasting conditions, the silica extraction rate was 98%. The optimal conditions, determined using an orthogonal experiment, were found to be roasting temperature of 875 A degrees C, potash feldspar granularity of 74-89 mu m, molar ratio of sodium carbonate to potash feldspar of 1.2:1, and roasting time of 80 min. The kinetics of potash feldspar roasting in the presence of sodium carbonate was described by the shrinking core model and the reaction rate was found to be controlled by the chemical reaction at the particle surface. According to the Arrhenius expression, the activation energy was 164.99 kJ/mol, and the process could be expressed as [1-(1-alpha)(1/3)]=2.66x10(5) exp[-164990/(RT)] t. 展开更多
关键词 POTASH FELDSPAR SODIUM CARBONATE roasting KINETICS silica
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Phase transformation in suspension roasting of oolitic hematite ore 被引量:8
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作者 李艳军 王儒 +1 位作者 韩跃新 魏新超 《Journal of Central South University》 SCIE EI CAS CSCD 2015年第12期4560-4565,共6页
Suspension roasting followed by magnetic separation is a promising method to upgrade oolitic hematite ore.An oolitic hematite ore was roasted using suspension roasting technology at different temperatures.The phase tr... Suspension roasting followed by magnetic separation is a promising method to upgrade oolitic hematite ore.An oolitic hematite ore was roasted using suspension roasting technology at different temperatures.The phase transformation for iron minerals was investigated by XRD and Mossbauer spectrum,and the characteristics of roasted product were analyzed by VSM and SEM-EDS.Results indicate that the magnetic concentrate is of 58.73% Fe with iron recovery of 83.96% at 650 °C.The hematite is rapidly transformed into magnetite during the roasting with transformation ratio of 92.75% at 650 °C.Roasting temperature has a significant influence on the phase transformation of hematite to magnetite.The transformation ratio increases with increased temperature.After roasting,the magnetic susceptibility is significantly improved,while iron ore microstructure is not altered significantly. 展开更多
关键词 oolitic hematite ore suspension roasting Mossbauer spectrum magnetic property phase transformation
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Extracting reaction mechanism analysis of Zn and Si from zinc oxide ore by NaOH roasting method 被引量:4
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作者 CHEN Bing SHEN Xiao-yi +3 位作者 GU Hui-min SHAO Hong-mei ZHAI Yu-chun MA Pei-hua 《Journal of Central South University》 SCIE EI CAS CSCD 2017年第10期2266-2274,共9页
The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc... The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc oxide ore 6:1,roasting temperature 450°C,holding time 150 min.The molar ratio of NaOH to zinc oxide ore was the most predominant factor affecting the extraction ratios of zinc oxide and silica.The mineral phase transformations were investigated by testing the phases of specimens obtained at different temperatures.The process was that silica reacted with molten NaOH to form Na_2SiO_3 at first,then transformed into Na_4SiO_4 with temperature rising.ZnCO_3 and its decomposing product ZnO reacted with NaOH to form Na_2ZnO_2.Na_2ZnSiO_4was also obtained.The reaction rate was investigated using unreacted shrinking core model.Two models used were chemical reaction at the particle surface and diffusion through the product layer.The results indicated that the reaction rate was combine-controlled by two models.The activation energy and frequency factor were obtained as 24.12 k J/mol and 0.0682,respectively. 展开更多
关键词 zinc oxide ORE NAOH roasting METHOD REACTION process REACTION mechanism kinetics
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Microwave-aided roasting for extraction of vanadium from stone coal 被引量:2
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作者 杜军 王娜 +2 位作者 陶长元 刘作华 刘仁龙 《化工进展》 EI CAS CSCD 北大核心 2010年第S1期494-497,共4页
Low recovery rate,high energy consumption and serious pollution are existed in traditional processes of vanadium extraction.To seek a new process with high recovery rate,low energy consumption and less pollution disch... Low recovery rate,high energy consumption and serious pollution are existed in traditional processes of vanadium extraction.To seek a new process with high recovery rate,low energy consumption and less pollution discharge is of great significance.Microwave-aided roasting for vanadium extraction is an environmentally-friendly technology.Non-pollution roasting processes with additives following sodium carbonate and potassium carbonate,under microwave irradiation were investigated with stone coal.The valence variation of vanadium in oxidation roasting of the vanadium bearing stone coal was studied.The results showed that the oxidation process of vanadium was a stepwise process following V(Ⅲ)→V(Ⅳ)→V(Ⅴ).The roasted stone coal was characterized by XRD,SEM.Factors associated with extraction rate were investigated following roasting temperature,roasting time,microwave power,and amount of roasting additive.Comparing with conventional roasting process,the recovery rate was higher without air pollution. 展开更多
关键词 MICROWAVE IRRADIATION STONE coal roasting ADDITIVE
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Sulfidation roasting of zinc leaching residue with pyrite for recovery of zinc and iron 被引量:20
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作者 MIN Xiao-bo JIANG Guang-hua +6 位作者 WANG Yun-yan ZHOU Bo-sheng XUE Ke KE Yong XU Qiu-jing WANG Jing-wen REN Hui-chuan 《Journal of Central South University》 SCIE EI CAS CSCD 2020年第4期1186-1196,共11页
Zinc leaching residue(ZLR) contains high content of valuable metals such as zinc and iron. However, zinc and iron mainly exist in the form of zinc ferrite, which are difficult to separate and recover. This study propo... Zinc leaching residue(ZLR) contains high content of valuable metals such as zinc and iron. However, zinc and iron mainly exist in the form of zinc ferrite, which are difficult to separate and recover. This study proposed a new process involving sulfidation roasting, magnetic separation and flotation to recover zinc and iron in ZLR. Through sulfidation roasting of ZLR with pyrite, zinc and iron were converted into ZnS and Fe3 O4. The effects of pyrite dosage, roasting temperature and roasting time on the sulfidation of zinc in ZLR were investigated. The results showed that the sulfidation percentage of zinc reached 91.8% under the optimum condition. Besides, it was found that ball-milling was favorable for the separation and recovery of zinc and iron in sulfidation products. After ball-milling pretreatment, iron and zinc were enriched from sulfidation products by magnetic separation and flotation. The grade of iron in magnetic concentrates was 52.3% and the grade of zinc in flotation concentrates was 31.7%, which realized the recovery of resources. 展开更多
关键词 zinc leaching residue sulfidation roasting RECOVERY ZINC IRON magnetic separation flotation
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Extraction of valuable metals from low-grade nickeliferous laterite ore by reduction roasting-ammonia leaching method 被引量:13
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作者 陈胜利 郭学益 +1 位作者 石文堂 李栋 《Journal of Central South University》 SCIE EI CAS 2010年第4期765-769,共5页
Nickel and cobalt were extracted from low-grade nickeliferous laterite ore using a reduction roasting-ammonia leaching method.The reduction roasting-ammonia leaching experimental tests were chiefly introduced,by which... Nickel and cobalt were extracted from low-grade nickeliferous laterite ore using a reduction roasting-ammonia leaching method.The reduction roasting-ammonia leaching experimental tests were chiefly introduced,by which fine coal was used as a reductant.The results show that the optimum process conditions are confirmed as follows:in reduction roasting process,the mass fraction of reductant in the ore is 10%,roasting time is 120 min,roasting temperature is 1 023-1 073 K;in ammonia leaching process,the liquid-to-solid ratio is 4:1(mL/g),leaching temperature is 313 K,leaching time is 120 min,and concentration ratio of NH3 to CO2 is 90 g/L:60 g/L.Under the optimum conditions,leaching efficiencies of nickel and cobalt are 86.25% and 60.84%,respectively.Therefore,nickel and cobalt can be effectively reclaimed,and the leaching agent can be also recycled at room temperature and normal pressure. 展开更多
关键词 low-grade nickeliferous laterite ore nickel COBALT reduction roasting ammonia leaching EXTRACTION
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Thermodynamics of chromite ore oxidative roasting process 被引量:7
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作者 齐天贵 刘楠 +3 位作者 李小斌 彭志宏 刘桂华 周秋生 《Journal of Central South University》 SCIE EI CAS 2011年第1期83-88,共6页
To explicate the thermodynamics of the chromite ore lime-free roasting process, the thermodynamics of reactions involved in this process was calculated and the phrases of sinter with different roasting times were stud... To explicate the thermodynamics of the chromite ore lime-free roasting process, the thermodynamics of reactions involved in this process was calculated and the phrases of sinter with different roasting times were studied. The thermodynamics calculation shows that all the standard Gibbs free energy changes of the reactions to form Na2CrO4, Na2O-Fe2O3, Na2O·Al2O3 and Na2O3 SiO2 via chromite ore and Na2CO3 are negative, and the standard Gibbs free energy changes of the reactions between MgO, Fe2O3 and SiO2 released from chromite spinel to form MgO-Fe2O3 and MgO·SiO2 are also negative at the oxidative roasting temperatures (1 173 1 473 K). The phrase analysis of the sinter in lime-free roasting process shows that Na2O·Fe2O3, Na2O·Al2O3 and Na2O·SiO2 can be formed in the first 20 min, but they decrease in contents and finally disappear with the increase of roasting time. The final phase compositions of the sinter are Na2CrO4, MgO·Fe2O3, MgO·SiO2 and MgO. The results indicate that Na2CrO4 can be formed easily via the reaction ofNa2CO3 with chromite ore. Na2O·Fe2O3, Na2O-Al2O3 and Na2O·SiO2 can be formed as intermediate compounds in the roasting process and they can further react with chromite ore to form Na2CrO4. MgO released from chromite ore may react with iron oxides and silicon oxide to form stable compounds of MgO·Fe2O3 and MgO·SiO2, respectively. 展开更多
关键词 chromite ore oxidative roasting THERMODYNAMICS sodium chromate
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Characterization and technology of fast reducing roasting for fine iron materials 被引量:15
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作者 罗立群 黄红 余永富 《Journal of Central South University》 SCIE EI CAS 2012年第8期2272-2278,共7页
The features of the techniques of fast reducing roasting (FRR) and conventional magnetic roasting, as well as tremendous demands of iron ores in iron and steel industry of China, were briefly described. The test equ... The features of the techniques of fast reducing roasting (FRR) and conventional magnetic roasting, as well as tremendous demands of iron ores in iron and steel industry of China, were briefly described. The test equipment suitable for FRR of fine-grained materials was introduced. Weakly magnetic materials with grain size of 〈0.30 mm were converted into strongly magnetic materials by FRR for several to dozens of seconds. In a weakly reducing atmosphere and at 740-800 ~C, refractory powder iron material (〈0.30 mm) which is rich in specularite, limonite and Mg-Mn siderite was subjected to FRR for a few seconds to 60 s. Concentrate with iron grade of 55.67%-55.21%, high contents of Mg and Mn in the ore is obtained and the yield of magnetic separation reaches 81.66%-86.57%. The results of X-ray diffraction (XRD) analysis and magnetism detection of the material before and after FRR indicate that weakly magnetic material is mainly converted into strongly magnetic material Fe304 with specific saturation magnetic moment. The efficiency of FRR is consistent with TFe recovery of magnetic separation; meantime, the specific sa^u'ation magnetic moment increases from 33 to 42 times after FRR. Calculations show that speeds of flash magnetic roasting are obtained from several dozen to two or three hundred times, compared with rotary kiln or shaft furnace. This indicates that it is practicable to use the fast reducing roasting technique to improve the comprehensive utilization of iron ore resources. 展开更多
关键词 iron material reducing roasting thermal decomposition X-ray diffraction magnetic property
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Oxidation and roasting characteristics of artificial magnetite pellets 被引量:5
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作者 张汉泉 路漫漫 付金涛 《Journal of Central South University》 SCIE EI CAS CSCD 2016年第11期2999-3005,共7页
Compared with natural magnetite concentrate, artificial magnetite with more lattice defects and higher activity tends to be oxidized. And the artificial magnetite pellet at the temperature of 400℃ has the oxidation d... Compared with natural magnetite concentrate, artificial magnetite with more lattice defects and higher activity tends to be oxidized. And the artificial magnetite pellet at the temperature of 400℃ has the oxidation degree approaching to natural magnetite concentrate pellet fired at 1000℃. Besides, two kinds of pellets displayed quite different roasting characteristics. When preheated at the same temperature for the same period of time, natural magnetite concentrate pellet and artificial magnetite concentrate pellet need to be roasted at the temperature of 1100℃ and 1250℃, respectively, for 25 min to reach the compressive strength of 3000 N per pellet. When roasted at the same temperature of 1200℃, natural magnetite pellet and artificial magnetite pellet need to be roasted for 15 min and 30 min, respectively, to reach the compressive strength over 3000 N per pellet. It can be seen from the test that artificial magnetite pellet has a faster oxidation, resulting in the high porosity in the produced pellet, and it requires a roasting process at higher temperature for a longer time to reach the desired compressive strength for industrial production. 展开更多
关键词 artificial magnetite PELLETS oxidation degree roasting temperature
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Mechanism of microwave assisted suspension magnetization roasting of oolitic hematite ore 被引量:8
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作者 ZHOU Wen-tao SUN Yong-sheng +2 位作者 HAN Yue-xin GAO Peng LI Yan-jun 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第2期420-432,共13页
Oolitic hematite is an iron ore resource with rich reserves,complex composition,low grade,fine disseminated particle sizes,and a unique oolitic structure.In this study,a microwave-assisted suspension magnetization roa... Oolitic hematite is an iron ore resource with rich reserves,complex composition,low grade,fine disseminated particle sizes,and a unique oolitic structure.In this study,a microwave-assisted suspension magnetization roasting technology was proposed to recover and utilize the ore.The results showed that under the conditions of microwave pretreatment temperature of 1050℃ for 2 min,a magnetic concentrate with an iron grade of 58.72%at a recovery of 89.32%was obtained by microwave suspension magnetization roasting and magnetic separation.Moreover,compared with the no microwave pretreatment case,the iron grade and recovery increased by 3.17%and 1.58%,respectively.Microwave pretreatment increased the saturation magnetization of the roasted products from 24.974 to 39.236(A∙m^(2))/kg and the saturation susceptibility from 0.179×10^(−3) m^(3)/kg to 0.283×10^(−3) m^(3)/kg.Microcracks were formed between the iron and gangue minerals,and they gradually extended to the core of oolite with the increase in the pretreatment time.The reducing gas diffused from outside to inside along the microcracks,which promoted the selective transformation of the weak magnetic hematite into the strong magnetic magnetite. 展开更多
关键词 oolitic hematite MICROWAVE suspension magnetization roasting phase and magnetic transformation microstructure evolution
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A promising method for recovery of LiMn_(2)O_(4) and graphite from waste lithium-ion batteries: Roasting enhanced flotation 被引量:6
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作者 HAN Jun-wei CHEN Ling-ling +2 位作者 ZHONG Xue-hu WEI Xu-yi QIN Wen-qing 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第9期2873-2887,共15页
In this study,a roasting enhanced flotation process was proposed to recover LiMn_(2)O_(4) and grapite from waste lithium-ion batteries(LIBs).The effects of roasting temperature and time on the surface modification was... In this study,a roasting enhanced flotation process was proposed to recover LiMn_(2)O_(4) and grapite from waste lithium-ion batteries(LIBs).The effects of roasting temperature and time on the surface modification was investigated,and a series of analytical technologies were used to reveal process mechanism.The results indicate that LiMn_(2)O_(4) can be effectively separated from graphite via flotation after the roasting.The flotation grade of LiMn_(2)O_(4) was significantly increased from 63.10%to 91.36%after roasting at 550℃for 2 h.The TG-DTG analysis demonstrates that the difficulty in flotation separation of LiMn_(2)O_(4) from graphite is caused by the organic binder and electrolytes coating on their surfaces.The XRD,SEM,XPS,and contact angle analyses confirm that the organic films on the surfaces of those materials can be effectively removed by roasting,after which the wettability of LiMn_(2)O_(4) is regained and thus the surface wettability difference between the cathode and anode materials is increased significantly.The closed-circuit flotation test indicates that a LiMn_(2)O_(4) sample with high grade of 99.81%is obtained,while the recovery of LiMn_(2)O_(4) is as high as 99.40%.This study provides an economical and eco-friendly way to recycling waste LIBs. 展开更多
关键词 spent lithium-ion battery resource recycling roasting surface modification FLOTATION
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Recovery of lead and silver from zinc acid-leaching residue via a sulfation roasting and oxygen-rich chlorination leaching method 被引量:6
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作者 WANG Rui-xiang YANG Yu-dong +5 位作者 LIU Cha-xiang ZHOU Jie FANG Zhuang YAN Kang TIAN Lei XU Zhi-feng 《Journal of Central South University》 SCIE EI CAS CSCD 2020年第12期3567-3580,共14页
A large amount of acid-leaching residue is produced during the conventional Zn hydrometallurgy process,and this residue has a large concentration of a variety of valuable metals.The purpose of this study was to evalua... A large amount of acid-leaching residue is produced during the conventional Zn hydrometallurgy process,and this residue has a large concentration of a variety of valuable metals.The purpose of this study was to evaluate the ability of a procedure that entails the use of sulfation roasting,water leaching,and chlorination leaching(blowing oxygen technique)to recover Pb and Ag,followed by cooling crystallization and the replacement of Ag with lead sheet,to realize the full recovery of all valuable metals from zinc acid-leaching residue;consequently,good results were achieved.The best results were obtained under the following conditions:a sulfuric acid at 70%of the raw material quality,roasting temperature of 300°C and roasting time of 2 h,followed by the process of leaching the roasted residue for 1 h by applying a water-to-solid ratio of 5꞉1 at room temperature.The recovery rates of Zn and Fe were 98.69%and 92.36%,respectively.The main parameters of the chlorine salt leaching system were as follows:Cl−concentration of 300 g/L,Fe3+concentration of 25 g/L,acid concentration of 2 mol/L,liquid-to-solid ratio of 9 mL:1 g,temperature of 90℃,and leaching time of 0.5 h;this leaching process was followed by filtration separation.These conditions resulted in high extents of leaching for Pb and Ag(i.e.,98.87%and 96.74%,respectively).Finally,the kinetics of the process of Ag leaching using Cl−ions in an oxygen-rich medium was investigated.It was found that the leaching process was controlled by the diffusion of the product layers,and the activation energy was 19.82 kJ/mol. 展开更多
关键词 acid-leaching residue sulfation roasting chlorine salt Pb Ag kinetics
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Recovery of Zn, Pb, Fe and Si from a low-grade mining ore by sulfidation roasting-beneficiation-leaching processes 被引量:9
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作者 LAN Zhuo-yue LAI Zhen-ning +3 位作者 ZHENG Yong-xing LV Jin-fang PANG Jie NING Ji-lai 《Journal of Central South University》 SCIE EI CAS CSCD 2020年第1期37-51,共15页
To recover Zn, Pb, Fe and Si from a low-grade mining ore in the Lanping basin, Yunnan Province, China, a novel technology using the roasting with pyrite and carbon followed by beneficiation and hydrochloric acid leach... To recover Zn, Pb, Fe and Si from a low-grade mining ore in the Lanping basin, Yunnan Province, China, a novel technology using the roasting with pyrite and carbon followed by beneficiation and hydrochloric acid leaching was proposed. Firstly, several factors such as pyrite dosage, roasting temperature, carbon powder dosage, holding time and particle size affecting on the flotation performance of Zn(Pb) and magnetic separation performance of Fe were simultaneously examined and the optimum process parameters were determined. A flotation concentrate, containing 17.46% Zn and 3.93% Pb, was obtained, and the Zn and Pb recoveries were 86.04% and 69.08%, respectively. The obtained flotation tailing was concentrated by a low-intensity magnetic separator. The grade of iron increased from 5.45% to 43.45% and the recovery of iron reached 64.87%. Hydrochloric acid leaching was then carried out for the magnetic separation tailing and a raw quartz concentrate containing 81.05% SiO2 was obtained. To further interpret the sulfidation mechanism of smithsonite, surface morphology and component of the sample before and after reactions were characterized by XRD and EPMA-EDS. The aim was to achieve the comprehensive utilization of the low-grade mining ore. 展开更多
关键词 low-grade mining ore comprehensive recovery sulfidation roasting flotation magnetic separation leaching
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Reaction behavior of silicon-rich diasporic bauxite with ammonium sulfate during roasting 被引量:4
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作者 XU Yu-jun XIN Hai-xia +4 位作者 DUAN Hua-mei LI Yan-dong WU Yan LIN Jie ZHAI Yu-chun 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第1期22-31,共10页
The separation of Al from the silicon-rich diasporic bauxite is of great significance in alumina production.Herein,we proposed a low-temperature ammonium sulfate roasting-water leaching process to extract aluminum fro... The separation of Al from the silicon-rich diasporic bauxite is of great significance in alumina production.Herein,we proposed a low-temperature ammonium sulfate roasting-water leaching process to extract aluminum from silicon-rich diasporic bauxite.Parameters including roasting temperature,dosage of ammonium sulfate,roasting time,and particle size of ore were investigated.Under the condition of roasting temperature of 400℃,roasting time of 5 h,ammonium sulfate dosage of 2.5 times of the theoretical value and ore particle size of 80−96μm,more than 98%leaching rate of aluminum was obtained.The phase transformation and mechanism during the roasting process were revealed by using X-ray diffraction,thermogravimetric analysis,differential thermal analysis,and scanning electron microscope methods.The diaspore and kaolinite phases in the silicon-rich diasporic bauxite could react with ammonium sulfate to form corresponding sulfates(NH_(4))_(3)Al(SO_(4))_(3) Al(SO_(4))_(2) and Al_(2)(SO_(4))_(3).The proposed technology could provide an effective method for the direct and separation of aluminum from silicon-rich diasporic bauxite. 展开更多
关键词 silicon-rich diasporic bauxite ammonium sulfate roasting SEPARATION
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Recovery of antimony from antimony-bearing dusts through reduction roasting process under CO–CO_2 mixture gas atmosphere after firstly oxidation roasted 被引量:7
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作者 ZHONG Da-peng LI Lei TAN Cheng 《Journal of Central South University》 SCIE EI CAS CSCD 2018年第8期1904-1913,共10页
This paper mainly investigated the antimony recovery from antimony-bearing dusts through reduction roasting process after the dust firstly oxidation roasted.CO–CO2 mixture gas was used as reducing agent,and the antim... This paper mainly investigated the antimony recovery from antimony-bearing dusts through reduction roasting process after the dust firstly oxidation roasted.CO–CO2 mixture gas was used as reducing agent,and the antimony-containing phase was reduced into Sb4O6,volatilized into smoke,and finally recovered through the cooling cylinder.The antimony recovery rate increased from 66.00 wt%to 73.81 wt%in temperature range of 650 to 800°C,and decreased with temperature increased further to 900°C due to the reduction of Sb4O6 to the nonvolatile Sb.Similarly,the CO partial pressure also played a double role in this test.Under optimized conditions of roasting temperature of 800°C,CO partial pressure of 7.5 vol%and roasting time of 120 min,98.40 wt%of arsenic removal rate and 80.40 wt%antimony recovery rate could be obtained.In addition,the“As2O3”product could be used for preparing ferric arsenate which realized the harmless treatment of it. 展开更多
关键词 antimony-bearing dust separation of arsenic and antimony antimony recovery reduction roasting waste utilization
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Potassium recovery from muscovite using NaCl-roasting followed by H_(2)SO_(4)-leaching 被引量:3
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作者 Sandeep Kumar JENA Baijayantimala MOHANTY +2 位作者 Geetikamayee PADHY Jogeshwara SAHU Sapan Kumar KANDI 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第6期1881-1894,共14页
The present study aims at the recovery of potassium from muscovite mica(which contains K_(2)O;~10 wt%)using NaCl-roasting coupled with H_(2)SO_(4)-leaching process.The preliminary acid leaching studies applying differ... The present study aims at the recovery of potassium from muscovite mica(which contains K_(2)O;~10 wt%)using NaCl-roasting coupled with H_(2)SO_(4)-leaching process.The preliminary acid leaching studies applying different mineral acids resulted in a potassium recovery of 8%−18%.The optimum leaching conditions for the maximum recovery were 4 mol/L H_(2)SO_(4),60 min leaching time and liquid-solid ratio 4 mL/g at 90℃.However,the roasting of muscovite with additive NaCl(muscovite:NaCl mass ratio of 1:1.00,900℃,45 min)followed by H_(2)SO_(4)-leaching(95℃,60 min)extracted potassium to the tune of 98%.Under similar roasting conditions,the H_(2)O-leaching process extracted only 60%of potassium.The effects of various roasting and leaching parameters such as temperature,time,NaCl concentration,acid concentration,liquid-solid ratio on potassium extraction were evaluated.The appearance of the sylvite(KCl)mineral phase in the NaCl-roasted muscovite and its disappearance in the acid/water leached residue confirmed the physical and chemical distortions of the muscovite crystal structure.The possible mechanism of potassium release from the complex muscovite structure was elucidated based on available literature substantiated by characterizations using X-ray diffraction(XRD)and scanning electron microscopy with energy dispersive X-rays spectroscopy(SEM-EDX). 展开更多
关键词 MUSCOVITE roasting acid leaching potassium recovery SYLVITE
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Siderite pyrolysis in suspension roasting:An in-situ study on kinetics,phase transformation,and product properties 被引量:6
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作者 ZHANG Qi SUN Yong-sheng +2 位作者 QIN Yong-hong GAO Peng YUAN Shuai 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第6期1749-1760,共12页
Siderite,as an abundant iron ore,has not been effectively utilized,with a low utilization rate.In this study,the in-situ kinetics and mechanism of siderite during suspension magnetization roasting(SMR)were investigate... Siderite,as an abundant iron ore,has not been effectively utilized,with a low utilization rate.In this study,the in-situ kinetics and mechanism of siderite during suspension magnetization roasting(SMR)were investigated to improve the selective conversion of siderite to magnetite and CO,enriching the theoretical system of green SMR using siderite as a reductant.According to the gas products analyses,the peak value of the reaction rate increased with increasing temperature,and its curves presented the feature of an early peak and long tail.The mechanism function of the siderite pyrolysis was the contraction sphere model(R_(3)):f(α)=3(1−α)2/3;E_(α)was 46.4653 kJ/mol;A was 0.5938 s^(−1);the kinetics equation was k=0.5938exp[−46.4653/(RT)].The in-situ HT-XRD results indicated that siderite was converted into magnetite and wüstite that exhibited a good crystallinity in SMR under a N_(2) atmosphere.At 620℃,the saturation magnetization(M_(s)),remanence magnetization(Mr),and coercivity(Hc)of the product peaked at 53.63×10^(-3)A·m^(2)/g,10.23×10^(-3)A·m^(2)/g,and 12.40×10^(3)A/m,respectively.Meanwhile,the initial particles with a smooth surface were transformed into particles with a porous and loose structure in the roasting process,which would contribute to reducing the grinding cost. 展开更多
关键词 SIDERITE suspension magnetization roasting reaction kinetics phase transformation magnetic transition microstructure evolution
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Growth of metallic iron particles during reductive roasting of boron-bearing magnetite concentrate 被引量:4
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作者 ZHANG Xin LI Guang-hui +5 位作者 RAO Ming-jun MI Huan-peng LIANG Bin-jun YOU Jin-xiang PENG Zhi-wei JIANG Tao 《Journal of Central South University》 SCIE EI CAS CSCD 2020年第5期1484-1494,共11页
The growing characteristics of metallic iron particles during reductive roasting of boron-bearing magnetite concentrate under different conditions were investigated.The size of the metallic iron particles was quantita... The growing characteristics of metallic iron particles during reductive roasting of boron-bearing magnetite concentrate under different conditions were investigated.The size of the metallic iron particles was quantitatively measured via optical image analysis with consideration of size calibration and weighted ratio of image numbers in the core,middle and periphery zones of cross-section of pellets.In order to guarantee the measurement accuracy,54 images were captured in total for each specimen,with a weighted ratio of 1:7:19 with respect to the core,middle and periphery section of the cross-section of pellets.Increasing reduction temperature and time is favorable to the growth of metallic iron particles.Based on the modification of particle size measurement,in terms of time(t)and temperature(T)a predicting model of metallic iron particle size(D),was established as:D=125−0.112t−0.2352T−5.355×10^−4t^2+2.032×10^−4t∙T+1.134×10^−4T^2. 展开更多
关键词 ludwigite ore reductive roasting metallic iron grain growth size measurement
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