High-purity silver(Ag)is extensively utilized in electronics,aerospace,and other advanced industries due to its excellent thermal conductivity,electrical conductivity,and machinability.However,the prohibitive material...High-purity silver(Ag)is extensively utilized in electronics,aerospace,and other advanced industries due to its excellent thermal conductivity,electrical conductivity,and machinability.However,the prohibitive material cost poses substantial challenges for optimizing thermal processing parameters through repetitive experimental trials.In this work,hot compression experiments on high-purity silver were conducted using a Gleeble-3800 thermal simulator.The high temperature deformation behaviors,dynamic recovery(DRV)and dynamic recrystallization(DRX)of high-purity silver were studied by constructing an Arrhenius constitutive equation and developing thermal processing maps.The results show that plastic instability of high-purity silver occurs at high strain rates and the optimized hot processing parameters are the strain rate below 0.001 s^(−1) and the temperature of 340−400℃.Microstructural observations exhibit that DRV prefers to occur at lower deformation temperatures(e.g.,250℃).This is attributed to the low stacking fault energy of high-purity silver,which facilitates the decomposition of dislocations into partial dislocations and promotes high-density dislocation accumulation.Furthermore,DRX in high-purity silver becomes increasingly pronounced with increasing deformation temperature and reaches saturation at 350℃.展开更多
Dynamic performance is important to the controlling and monitoring of the organic Rankine cycle(ORC) system so to avoid the occurrence of unwanted conditions. A small scale waste heat recovery system with organic Rank...Dynamic performance is important to the controlling and monitoring of the organic Rankine cycle(ORC) system so to avoid the occurrence of unwanted conditions. A small scale waste heat recovery system with organic Rankine cycle was constructed and the dynamic behavior was presented. In the dynamic test, the pump was stopped and then started. In addition, there was a step change of the flue gas volume flow rate and the converter frequency of multistage pump, respectively. The results indicate that the working fluid flow rate has the shortest response time, followed by the expander inlet pressure and the expander inlet temperature.The operation frequency of pump is a key parameter for the ORC system. Due to a step change of pump frequency(39.49-35.24 Hz),the expander efficiency and thermal efficiency drop by 16% and 21% within 2 min, respectively. Besides, the saturated mixture can lead to an increase of the expander rotation speed.展开更多
To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures(820-1100 ℃ and stra...To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures(820-1100 ℃ and strain rates(0.01-10 s-1) on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.展开更多
Single hit compression tests were performed at 1 223-1 473 K and strain rate of 0.1-10 s-1 to study hot deformation behavior and flow stress model of F40MnV steel. The dependence of the peak stress, initial stress, sa...Single hit compression tests were performed at 1 223-1 473 K and strain rate of 0.1-10 s-1 to study hot deformation behavior and flow stress model of F40MnV steel. The dependence of the peak stress, initial stress, saturation stress, steady state stress and peak stain on Zener-Hollomon parameter were obtained. The mathematical models of dynamic recrystallization fraction and grain size were also obtained. Based on the tested data, the flow stress model of F40MnV steel was established in dynamic recovery region and dynamic recrystallization region, respectively. The results show that the activation energy for dynamic recrystallization is 278.6 kJ/mol by regression analysis. The flow stress model of F40MnV steel is proved to approximate the tested data and suitable for numerical simulation of hot forging.展开更多
The hot-compression of Al-IMn-IMg (mass fraction, %) alloy sample was carried out on a Gleeble-1500 thermo-simulator at deformation temperatures from 320 to 400 ℃ and strain rates from 0.1 to 10 s 1 by total strain...The hot-compression of Al-IMn-IMg (mass fraction, %) alloy sample was carried out on a Gleeble-1500 thermo-simulator at deformation temperatures from 320 to 400 ℃ and strain rates from 0.1 to 10 s 1 by total strain of 1.4. Microstructure and texture evolution of the hot-compressed alloy were investigated by optical microscopy and X-ray diffraction analysis, respectively. The results show that the relationship among flow stress a, deformation temperature T and strain rate ε can be expressed in the form of βσ = lnε+Q/(RT)-lnA. The threshold value of In Z (Z is Zener-Hollomon parameter) characterizing the dynamic recrystallization (DRX) is 46, below which the DRX takes place. A strong P orientation {011}(455) associated with a weak cube orientation { 100} (001) is found in the recrystallized sample during hot-compression.展开更多
基金Project(52274369)supported by the National Natural Science Foundation of China。
文摘High-purity silver(Ag)is extensively utilized in electronics,aerospace,and other advanced industries due to its excellent thermal conductivity,electrical conductivity,and machinability.However,the prohibitive material cost poses substantial challenges for optimizing thermal processing parameters through repetitive experimental trials.In this work,hot compression experiments on high-purity silver were conducted using a Gleeble-3800 thermal simulator.The high temperature deformation behaviors,dynamic recovery(DRV)and dynamic recrystallization(DRX)of high-purity silver were studied by constructing an Arrhenius constitutive equation and developing thermal processing maps.The results show that plastic instability of high-purity silver occurs at high strain rates and the optimized hot processing parameters are the strain rate below 0.001 s^(−1) and the temperature of 340−400℃.Microstructural observations exhibit that DRV prefers to occur at lower deformation temperatures(e.g.,250℃).This is attributed to the low stacking fault energy of high-purity silver,which facilitates the decomposition of dislocations into partial dislocations and promotes high-density dislocation accumulation.Furthermore,DRX in high-purity silver becomes increasingly pronounced with increasing deformation temperature and reaches saturation at 350℃.
基金Project(2009Gk2009)supported by the Science and Technology Department Funds of Hunan Province,ChinaProject(12C0379)supported by the Scientific Research Fund of Hunan Province,ChinaProject(13QDZ04)supported by the Scientific Research Foundation for Doctors of Xiang Tan University,China
文摘Dynamic performance is important to the controlling and monitoring of the organic Rankine cycle(ORC) system so to avoid the occurrence of unwanted conditions. A small scale waste heat recovery system with organic Rankine cycle was constructed and the dynamic behavior was presented. In the dynamic test, the pump was stopped and then started. In addition, there was a step change of the flue gas volume flow rate and the converter frequency of multistage pump, respectively. The results indicate that the working fluid flow rate has the shortest response time, followed by the expander inlet pressure and the expander inlet temperature.The operation frequency of pump is a key parameter for the ORC system. Due to a step change of pump frequency(39.49-35.24 Hz),the expander efficiency and thermal efficiency drop by 16% and 21% within 2 min, respectively. Besides, the saturated mixture can lead to an increase of the expander rotation speed.
基金Project(51304171)supported by the National Natural Science Foundation of ChinaProject(E2013203248)supported by Natural Science Foundation of Hebei Province of ChinaProject(NECSR-201209)supported by Open Foundation of the National Engineering Research Center for Equipment and Technology of Cold Rolling Strip,China
文摘To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures(820-1100 ℃ and strain rates(0.01-10 s-1) on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.
基金Project (50275094) supported by the National Natural Science Foundation of China
文摘Single hit compression tests were performed at 1 223-1 473 K and strain rate of 0.1-10 s-1 to study hot deformation behavior and flow stress model of F40MnV steel. The dependence of the peak stress, initial stress, saturation stress, steady state stress and peak stain on Zener-Hollomon parameter were obtained. The mathematical models of dynamic recrystallization fraction and grain size were also obtained. Based on the tested data, the flow stress model of F40MnV steel was established in dynamic recovery region and dynamic recrystallization region, respectively. The results show that the activation energy for dynamic recrystallization is 278.6 kJ/mol by regression analysis. The flow stress model of F40MnV steel is proved to approximate the tested data and suitable for numerical simulation of hot forging.
基金Project(2007BAE38B01) supported by National Science and Technology Pillar Program
文摘The hot-compression of Al-IMn-IMg (mass fraction, %) alloy sample was carried out on a Gleeble-1500 thermo-simulator at deformation temperatures from 320 to 400 ℃ and strain rates from 0.1 to 10 s 1 by total strain of 1.4. Microstructure and texture evolution of the hot-compressed alloy were investigated by optical microscopy and X-ray diffraction analysis, respectively. The results show that the relationship among flow stress a, deformation temperature T and strain rate ε can be expressed in the form of βσ = lnε+Q/(RT)-lnA. The threshold value of In Z (Z is Zener-Hollomon parameter) characterizing the dynamic recrystallization (DRX) is 46, below which the DRX takes place. A strong P orientation {011}(455) associated with a weak cube orientation { 100} (001) is found in the recrystallized sample during hot-compression.