The dynamic recrystallization behavior of 35CrMo steel was studied with compression test in the temperature range of 1 223 1 423 K and the strain rate range of 0.01 10.00 s -1 . The initiation and evolution of dynamic...The dynamic recrystallization behavior of 35CrMo steel was studied with compression test in the temperature range of 1 223 1 423 K and the strain rate range of 0.01 10.00 s -1 . The initiation and evolution of dynamic recrystallization were investigated with microstructure analysis and then the critical strain ε c for dynamic recrystallization initiation, the strain for maximum softening rate ε * and the steady strain ε s were obtained to be 2.92×10 -3 Z 0.1381 , 1.60×10 -3 Z 0.178 0 and 3.26×10 -2 × Z 0.097 2 respectively by analysis of work hardening rate strain θ ε curves, where Z is the Zener Hollomon parameter. The dynamic recrystallization fraction was determined using recrystallization theory, and the effects of initial grain size, strain rate and deformated temperature on the dynamic recrystallization kinetics were investigated. The results show: X DRX =1- exp(-3.23( ε-ε cε s-ε c ) 2.28 ), the dynamic recrystallization fraction is slightly delayed due to the somewhat larger initial grain size and markedly delayed with the decrease of temperature. On the other hand, it is significantly accelerated with the increase of the strain rate. Finally, the relationships between the initiation time, ending time of dynamic recrystallization and the deformed temperature were analyzed in detail.展开更多
The dynamic recrystallization(DRX) process of hot compressed aluminium alloy 7050 was predicted using cellular automaton(CA) combined with topology deformation. The hot deformatation characteristics of aluminium alloy...The dynamic recrystallization(DRX) process of hot compressed aluminium alloy 7050 was predicted using cellular automaton(CA) combined with topology deformation. The hot deformatation characteristics of aluminium alloy 7050 were investigated by hot uniaxial compression tests in order to obtain the material parameters used in the CA model. The influences of process parameters(strain, strain rate and temperature) on the fraction of DRX and the average recrystallization grain(R-grain) size were investigated and discussed. It is found that larger stain, higher temperature and lower strain rate(less than 0.1 s^(–1)) are beneficial to the increasing fraction of DRX. And the deformation temperature affects the mean R-grain size much more greatly than other parameters. It is also noted that there is a critical strain for the occurrence of DRX which is related to strain rate and temperature. In addition, it is shown that the CA model with topology deformation is able to simulate the microstructural evolution and the flow behavior of aluminium alloy 7050 material under various deformation conditions.展开更多
The prediction of microstructure evolution plays an important role in the design of forging process. In the present work, the cellular automaton (CA) program was developed to simulate the process of dynamic recrystall...The prediction of microstructure evolution plays an important role in the design of forging process. In the present work, the cellular automaton (CA) program was developed to simulate the process of dynamic recrystallization (DRX) for aluminium alloy 7050. The material constants in CA models, including dislocation density, nucleation rate and grain growth, were determined by the isothermal compress tests on Gleeble 1500 machine. The model of dislocation density was obtained by linear regression method based on the experimental results. The influences of the deformation parameters on the percentage of DRX and the mean grain size for aluminium alloy 7050 were investigated in details by means of CA simulation. The simulation results show that, as temperature increases from 350 to 450 ℃ at a strain rate of 0.01 s?1, the percentage of DRX also increases greatly and the mean grain size decreases from 50 to 39.3 μm. The mean size of the recrystallied grains (R-grains) mainly depends on the Zener-Hollomon parameter. To obtain fine grain, the desired deformation temperature is determined from 400 to 450 ℃.展开更多
In order to study the effect of dynamic recrystallization on the metal flow behavior during thermal deformation,the elevated temperature compression experiments of CuCrZr alloy and 35CrMo steel are carried out using G...In order to study the effect of dynamic recrystallization on the metal flow behavior during thermal deformation,the elevated temperature compression experiments of CuCrZr alloy and 35CrMo steel are carried out using Gleeble-3810 thermal simulator.It is proved that the samples underwent obvious dynamic recrystallization behavior during thermal deformation by microstructure observation of deformed specimens.The size of recrystallized grains increases as the temperature improved and the strain rate decreased.Meanwhile,the net softening rate caused by dynamic recrystallization is determined based on the stress-dislocation relationship.It can be found that the value of net softening rate increases quadratically as the Z parameter decreases,and the dynamic recrystallization net softening rate of CuCrZr alloy and 35CrMo steel are calculated to be 21.9%and 29.8%,respectively.Based on the dynamic recrystallization softening effect proposed,the novel elevated temperature flow constitutive models of two different alloys are proposed,and the related parameters are well defined and solved in detail.The predicted values of the obtained models are agreed well with the experimental values.展开更多
The dynamic recrystallization behavior of high strength steel during hot deformation was investigated.The hot compression test was conducted in the temperature range of 950-1150 °C under strain rates of 0.1,1 and...The dynamic recrystallization behavior of high strength steel during hot deformation was investigated.The hot compression test was conducted in the temperature range of 950-1150 °C under strain rates of 0.1,1 and 5 s-1.It is observed that dynamic recrystallization(DRX) is the main flow softening mechanism and the flow stress increases with decreasing temperature and increasing strain rate.The relationship between material constants(Q,n,α and ln A) and strain is identified by the sixth order polynomial fit.The constitutive model is developed to predict the flow stress of the material incorporating the strain softening effect and verified.Moreover,the critical characteristics of DRX are extracted from the stress-strain curves under different deformation conditions by linear regression.The dynamic recrystallization volume fraction decreases with increasing strain rate at a constant temperature or decreasing deformation temperature under a constant strain rate.The kinetics of DRX increases with increasing deformation temperature or strain rate.展开更多
A modified cellular automaton(CA) program was developed to simulate the process of dynamic recrystallization(DRX) for 23Co13Ni11Cr3Mo ultrahigh strength steel.In this model,influences of deformation parameters on hard...A modified cellular automaton(CA) program was developed to simulate the process of dynamic recrystallization(DRX) for 23Co13Ni11Cr3Mo ultrahigh strength steel.In this model,influences of deformation parameters on hardening rate and solute drag effect were considered.Moreover,an inverse analysis method was proposed for parameters identification of dislocation model and solute drag effect based on the results of isothermal compression tests on Gleeble-1500.Then,simulated microstructures under different deformation conditions were compared with those of experiments.A good agreement is achieved.Furthermore,influences of deformation parameters on microstructure evolution for 23Co13Ni11Cr3Mo steel were investigated in details.High strain is an effective measure to refine grain and improve homogeneity.Meanwhile,the desired deformation parameters are temperature of 1000-1050 °C and strain rate of 0.008-0.01 s-1 for obtaining grains smaller than 22.5 μm.展开更多
Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the tempe...Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the temperatures from 450 °C to 850 °C with the strain rates from 0.001 s-1 to 1 s-1. The results show that the softening mechanism of the dynamic recrystallization is a feature of high-temperature flow true stress-strain curves of the composite, and the peak stress increases with the decreasing deformation temperature or the increasing strain rate. The thermal deformation activation energy was calculated as 170.732 k J/mol and the constitutive equation was established. The inflection point in the lnθ-ε curve appears and the minimum value of-(lnθ)/ε-ε curve is presented when the critical state is attained for this composite. The critical strain increases with the increasing strain rate or the decreasing deformation temperature. There is linear relationship between critical strain and peak strain, i.e., εc=0.572εp. The predicting model of critical strain is described by the function of εc=1.062×10-2Z0.0826.展开更多
The hot deformation behaviors of Cr5 steel were investigated.The hot compression tests were conducted in the temperature range of 900-1150 °C under strain rates of 0.01,0.1 and 1 s^(-1).The constitutive equation ...The hot deformation behaviors of Cr5 steel were investigated.The hot compression tests were conducted in the temperature range of 900-1150 °C under strain rates of 0.01,0.1 and 1 s^(-1).The constitutive equation and material constants(Q,n,α ln A) are obtained according to the hyperbolic sine function and Zener-Hollomon parameter.Besides,dynamic recrystallization(DRX) grain size model and critical strain model are acquired.The processing maps with the strain of 0.1,0.3 and 0.5 are obtained on the basis of dynamic materials model.It has been observed that DRX occurs at high temperature and low strain rate.According to the processing map,the safety region exists in the temperature range of 920-1150 °C with strain rate of 0.01-0.20 s^(-1).展开更多
文摘The dynamic recrystallization behavior of 35CrMo steel was studied with compression test in the temperature range of 1 223 1 423 K and the strain rate range of 0.01 10.00 s -1 . The initiation and evolution of dynamic recrystallization were investigated with microstructure analysis and then the critical strain ε c for dynamic recrystallization initiation, the strain for maximum softening rate ε * and the steady strain ε s were obtained to be 2.92×10 -3 Z 0.1381 , 1.60×10 -3 Z 0.178 0 and 3.26×10 -2 × Z 0.097 2 respectively by analysis of work hardening rate strain θ ε curves, where Z is the Zener Hollomon parameter. The dynamic recrystallization fraction was determined using recrystallization theory, and the effects of initial grain size, strain rate and deformated temperature on the dynamic recrystallization kinetics were investigated. The results show: X DRX =1- exp(-3.23( ε-ε cε s-ε c ) 2.28 ), the dynamic recrystallization fraction is slightly delayed due to the somewhat larger initial grain size and markedly delayed with the decrease of temperature. On the other hand, it is significantly accelerated with the increase of the strain rate. Finally, the relationships between the initiation time, ending time of dynamic recrystallization and the deformed temperature were analyzed in detail.
基金Project(2012ZX04010-8)supported by National Key Technology R&D Program of China
文摘The dynamic recrystallization(DRX) process of hot compressed aluminium alloy 7050 was predicted using cellular automaton(CA) combined with topology deformation. The hot deformatation characteristics of aluminium alloy 7050 were investigated by hot uniaxial compression tests in order to obtain the material parameters used in the CA model. The influences of process parameters(strain, strain rate and temperature) on the fraction of DRX and the average recrystallization grain(R-grain) size were investigated and discussed. It is found that larger stain, higher temperature and lower strain rate(less than 0.1 s^(–1)) are beneficial to the increasing fraction of DRX. And the deformation temperature affects the mean R-grain size much more greatly than other parameters. It is also noted that there is a critical strain for the occurrence of DRX which is related to strain rate and temperature. In addition, it is shown that the CA model with topology deformation is able to simulate the microstructural evolution and the flow behavior of aluminium alloy 7050 material under various deformation conditions.
基金Project(2005CB724105) supported by the Major State Basic Research Program of ChinaProject(IRT0549) supported by Program for Changjiang Scholars and Innovative Research Team in University
文摘The prediction of microstructure evolution plays an important role in the design of forging process. In the present work, the cellular automaton (CA) program was developed to simulate the process of dynamic recrystallization (DRX) for aluminium alloy 7050. The material constants in CA models, including dislocation density, nucleation rate and grain growth, were determined by the isothermal compress tests on Gleeble 1500 machine. The model of dislocation density was obtained by linear regression method based on the experimental results. The influences of the deformation parameters on the percentage of DRX and the mean grain size for aluminium alloy 7050 were investigated in details by means of CA simulation. The simulation results show that, as temperature increases from 350 to 450 ℃ at a strain rate of 0.01 s?1, the percentage of DRX also increases greatly and the mean grain size decreases from 50 to 39.3 μm. The mean size of the recrystallied grains (R-grains) mainly depends on the Zener-Hollomon parameter. To obtain fine grain, the desired deformation temperature is determined from 400 to 450 ℃.
基金Project(2019zzts525)supported by the Fundamental Research Funds for the Central Universities,ChinaProjects(U1837207,U1637601)supported by the National Natural Science Foundation of China
文摘In order to study the effect of dynamic recrystallization on the metal flow behavior during thermal deformation,the elevated temperature compression experiments of CuCrZr alloy and 35CrMo steel are carried out using Gleeble-3810 thermal simulator.It is proved that the samples underwent obvious dynamic recrystallization behavior during thermal deformation by microstructure observation of deformed specimens.The size of recrystallized grains increases as the temperature improved and the strain rate decreased.Meanwhile,the net softening rate caused by dynamic recrystallization is determined based on the stress-dislocation relationship.It can be found that the value of net softening rate increases quadratically as the Z parameter decreases,and the dynamic recrystallization net softening rate of CuCrZr alloy and 35CrMo steel are calculated to be 21.9%and 29.8%,respectively.Based on the dynamic recrystallization softening effect proposed,the novel elevated temperature flow constitutive models of two different alloys are proposed,and the related parameters are well defined and solved in detail.The predicted values of the obtained models are agreed well with the experimental values.
基金Project (51322405) supported by the National Natural Science Foundation of ChinaProject (CX2013B085) supported by Hunan Provincial Innovation Foundation for Postgraduate,China
文摘The dynamic recrystallization behavior of high strength steel during hot deformation was investigated.The hot compression test was conducted in the temperature range of 950-1150 °C under strain rates of 0.1,1 and 5 s-1.It is observed that dynamic recrystallization(DRX) is the main flow softening mechanism and the flow stress increases with decreasing temperature and increasing strain rate.The relationship between material constants(Q,n,α and ln A) and strain is identified by the sixth order polynomial fit.The constitutive model is developed to predict the flow stress of the material incorporating the strain softening effect and verified.Moreover,the critical characteristics of DRX are extracted from the stress-strain curves under different deformation conditions by linear regression.The dynamic recrystallization volume fraction decreases with increasing strain rate at a constant temperature or decreasing deformation temperature under a constant strain rate.The kinetics of DRX increases with increasing deformation temperature or strain rate.
基金Project(2011CB706802)supported by the National Basic Research Program of ChinaProject(2012ZX04010-081)supported by National Science and Technology Major Program of China
文摘A modified cellular automaton(CA) program was developed to simulate the process of dynamic recrystallization(DRX) for 23Co13Ni11Cr3Mo ultrahigh strength steel.In this model,influences of deformation parameters on hardening rate and solute drag effect were considered.Moreover,an inverse analysis method was proposed for parameters identification of dislocation model and solute drag effect based on the results of isothermal compression tests on Gleeble-1500.Then,simulated microstructures under different deformation conditions were compared with those of experiments.A good agreement is achieved.Furthermore,influences of deformation parameters on microstructure evolution for 23Co13Ni11Cr3Mo steel were investigated in details.High strain is an effective measure to refine grain and improve homogeneity.Meanwhile,the desired deformation parameters are temperature of 1000-1050 °C and strain rate of 0.008-0.01 s-1 for obtaining grains smaller than 22.5 μm.
基金Project(51101052) supported by the National Natural Science Foundation of China
文摘Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the temperatures from 450 °C to 850 °C with the strain rates from 0.001 s-1 to 1 s-1. The results show that the softening mechanism of the dynamic recrystallization is a feature of high-temperature flow true stress-strain curves of the composite, and the peak stress increases with the decreasing deformation temperature or the increasing strain rate. The thermal deformation activation energy was calculated as 170.732 k J/mol and the constitutive equation was established. The inflection point in the lnθ-ε curve appears and the minimum value of-(lnθ)/ε-ε curve is presented when the critical state is attained for this composite. The critical strain increases with the increasing strain rate or the decreasing deformation temperature. There is linear relationship between critical strain and peak strain, i.e., εc=0.572εp. The predicting model of critical strain is described by the function of εc=1.062×10-2Z0.0826.
基金Project(51322405)supported by the National Natural Science Foundation of China
文摘The hot deformation behaviors of Cr5 steel were investigated.The hot compression tests were conducted in the temperature range of 900-1150 °C under strain rates of 0.01,0.1 and 1 s^(-1).The constitutive equation and material constants(Q,n,α ln A) are obtained according to the hyperbolic sine function and Zener-Hollomon parameter.Besides,dynamic recrystallization(DRX) grain size model and critical strain model are acquired.The processing maps with the strain of 0.1,0.3 and 0.5 are obtained on the basis of dynamic materials model.It has been observed that DRX occurs at high temperature and low strain rate.According to the processing map,the safety region exists in the temperature range of 920-1150 °C with strain rate of 0.01-0.20 s^(-1).
