The size of impeller reflux holes for centrifugal pump has influence on the pressure distribution of front and rear shrouds and rear pump chamber, as well as energy characteristics of whole pump and axial force. Low s...The size of impeller reflux holes for centrifugal pump has influence on the pressure distribution of front and rear shrouds and rear pump chamber, as well as energy characteristics of whole pump and axial force. Low specific-speed centrifugal pump with Q=12.5 m3/h, H=60 m, n=2950 r/min was selected to be designed with eight axial reflux balance holes with 4.5 mm in diameter. The simulated Q-H curve and net positive suction head(NPSH) were in good agreement with experimental results, which illustrated that centrifugal pump with axial reflux balance holes was superior in the cavitation characteristic; however, it showed to little superiority in head and efficiency. The pressure in rear pump chamber at 0.6 times rate flow is 29.36% of pressure difference between outlet and inlet, which reduces to 29.10% at rate flow and 28.33% at 1.4 times rate flow. As the whole, the pressure distribution on front and rear shrouds from simulation results is not a standard parabola, and axial force decreases as flow rate increases. Radical reflux balance holes chosen to be 5.2 mm and 5.9 mm in diameter were further designed with other hydraulic parts unchanged. With structural grids adopted for total flow field, contrast numerical simulation on internal flow characteristics was conducted based on momentum equations and standard turbulence model(κ-ε). It is found that axial force of pump with radical reflux balance holes of5.2 mm and 5.9 mm in diameter is significantly less than that with radical reflux balance holes of 4.5 mm in diameter. Better axial force balance is obtained as the ratio of area of reflux balance holes and area of sealing ring exceeds 6.展开更多
The three-dimensional internal flow field of centrifugal pump is complex and variable with design parameters and operation conditions. The post-processing technique named differential amplification method was proposed...The three-dimensional internal flow field of centrifugal pump is complex and variable with design parameters and operation conditions. The post-processing technique named differential amplification method was proposed for the comparison study of different flow structures. The full steady flow fields of an industrial centrifugal pump working on-design and off-design points were numerically investigated by solving Reynolds average Navier-Stokes equations together with a shear-stress transport(SST) k-? turbulence model. And the numerically predicted performance curves of the studied pump agree well with test measurement results. Compared with the flow flied on design point under the help of differential amplification method, the disturbance caused by interaction between blade and volute tongue is very obvious and it extends to the diffuser pipe on the working point with 0.8 times rated flux. While on the point with 1.2 times rated flux, the flow distribution in impeller region is roughly even and it flows more to the bottom section of the diffuser pipe. The above method was proved to be good at displaying the subtle secondary flow structure changes with a higher resolution effect relative to single isolated case observation, which helps the optimization decision-making from multiple design cases.展开更多
Investigations regarding the relation of noise performance for centrifugal pump operating in pump and turbine modes continue to be inadequate.This paper presents a series of comparisons of flow-induced noise for both ...Investigations regarding the relation of noise performance for centrifugal pump operating in pump and turbine modes continue to be inadequate.This paper presents a series of comparisons of flow-induced noise for both operation modes.The interior flow-borne noise and structure modal were verified through experiments.The flow-borne noise was calculated by the acoustic boundary element method(ABEM),and the flow-induced structure noise was obtained by the coupled acoustic boundary element method(ABEM)/structure finite element method(SFEM).The results show that in pump mode,the pressure fluctuation in the volute is comparable to that in the outlet pipe,but in turbine mode,the pressure fluctuation in the impeller is comparable to that in the draft tube.The main frequency of interior flow-borne noise lies at blade passing frequency(BPF)and it shifts to the 9th BPF for interior flow-induced structure noise.The peak values at horizontal plane appear at the 5th BPF,and at axial plane,they get the highest sound pressure level(SPL)at the 8th BPF.Comparing with interior noise,the SPL of exterior flow-induced structure noise is incredibly small.At the 5th BPF,the pump body,cover and suspension show higher SPL in both modes.The outer walls of turbine generate relatively larger SPL than those of the pump.展开更多
A three-dimensional transient numerical simulation was conducted to study the pressure fluctuations in low-specific-speed centrifugal pumps. The characteristics of the inner flow were investigated using the SST k-ω t...A three-dimensional transient numerical simulation was conducted to study the pressure fluctuations in low-specific-speed centrifugal pumps. The characteristics of the inner flow were investigated using the SST k-ω turbulence model. The distributions of pressure fluctuations in the impeller and the volute were recorded, and the pressure fluctuation intensity was analyzed comprehensively, at the design condition, using statistical methods. The results show that the pressure fluctuation intensity increases along the impeller streamline from the leading edge to the trailing edge. In the impeller passage, the intensity near the shroud is much higher than that near the hub at thc inlet. However, the intensity at the middle passage is almost equal to the intensity at the outlet. The pressure fluctuation intensity is the highest at the trailing edge on the pressure side and near the tongue because of the rotor-stator interaction. The distribution of pressure fluctuation intensity is symmetrical in the axial cross sections of the volute channel. However, this intensity decreases with increasing radial distance. Hence, the pressure fluctuation intensity can be reduced by modifying the geometry of the leading edge in the impeller and the tongue in the volute.展开更多
In order to specify the characteristics of un-overloaded centrifugal pumps, the IH100-65-200 pump was chosen as the model pump. Different calculation models for centrifugal pumps were established under different pumpi...In order to specify the characteristics of un-overloaded centrifugal pumps, the IH100-65-200 pump was chosen as the model pump. Different calculation models for centrifugal pumps were established under different pumping chamber sectional parameters. In the numerical simulation of the centrifugal pumps flow field, the shaft power, head, efficiency, and the changes of the internal flow field under different sectional areas and sectional shapes were studied with the RNG k-ε turbulence model, and the influence of the pumping chamber section characteristics of the non-overloaded centrifugal pumps were analyzed. The results show that sectional areas have a significant impact on the non-overload characteristics of centrifugal pumps. The shaft power and head of centrifugal pump are increasing with a lager sectional area, by which the gradient of head curves decreases. The efficiency is improved under a large flow rate condition, but the head and the efficiency are reduced at a small flow rate. It is also observed that the sectional shapes have less influence on the shaft power, the hydraulic performance and flow field characteristics of a centrifugal pump.展开更多
In order to evaluate the effects of mesh generation techniques and grid convergence on pump performance in centrifugal pump model, three widely used mesh styles including structured hexahedral, unstructured tetrahedra...In order to evaluate the effects of mesh generation techniques and grid convergence on pump performance in centrifugal pump model, three widely used mesh styles including structured hexahedral, unstructured tetrahedral and hybrid prismatic/tetrahedral meshes were generated for a centrifugal pump model. And quantitative grid convergence was assessed based on a grid convergence index(GCI), which accounts for the degree of grid refinement. The structured, unstructured or hybrid meshes are found to have certain difference for velocity distributions in impeller with the change of grid cell number. And the simulation results have errors to different degrees compared with experimental data. The GCI-value for structured meshes calculated is lower than that for the unstructured and hybrid meshes. Meanwhile, the structured meshes are observed to get more vortexes in impeller passage.Nevertheless, the hybrid meshes are found to have larger low-velocity area at outlet and more secondary vortexes at a specified location than structured meshes and unstructured meshes.展开更多
Based on numerical method, effects of silt particle with certain silt mean diameter and silt concentration on the evolution of cavitation in a centrifugal pump were studied. Silt mean diameter 0.005 mm and silt concen...Based on numerical method, effects of silt particle with certain silt mean diameter and silt concentration on the evolution of cavitation in a centrifugal pump were studied. Silt mean diameter 0.005 mm and silt concentration 1.0% were adopted in numerical simulations. Cavitation flow in a flat- nosed cylinder was simulated to validate the designed algorithm. Cavitaton flows of water and silt-laden water were simulated and compared. The results indicate that the silt particles promote the evolution of cavitation. At the outlet pressure of 6.0×10^5 Pa, cavitation bubbles do not exist in the water flow, but a few cavitation bubbles appeare in the silt-laden water flow, demonstrating the silt particles induce the formation of cavitation bubbles. At the outlet pressure of 5.29×10^5 Pa, the vapor volume fraction in the silt-laden water flow is much larger than that in the water flow, indicating that the silt particles enhance the evolution of cavitation. The properties of silt particle, static pressure, flow field structure, turbulent kinetic energy and density difference have a close relationship with the evolution of cavitation.展开更多
In order to study the influence of gas-liquid two-phase flow on the performance and internal flow field of a centrifugal pump,the steady three-dimensional flow with different gas volume fractions was simulated by appl...In order to study the influence of gas-liquid two-phase flow on the performance and internal flow field of a centrifugal pump,the steady three-dimensional flow with different gas volume fractions was simulated by applying the Reynolds-average N-S equation and mixture gas-liquid two-phase flow model,and the compressibility of gas was taken into consideration in the simulation. Then the centrifugal pump characteristic and the gas distribution law in different gas volume fractions were analyzed. The computational results show that gas volume fraction has a certain influence on the performance of the centrifugal pump,and the efficiency and head of the pump are on the decline with the increase of it.Static pressure in the impeller increases in the radial direction,but the pressure gradient in the flow direction is different under the different gas volume fractions. The gas volume is distributed mainly in the ipsilateral direction of impeller back shroud in the flow channel of the volute. On the suction side of the blade inlet there is an obvious low-pressure area,which causes bubbles agglutination and higher gas volume fraction. With the gas entering passage flow,gas volume fraction in the suction decreases and the pressure surface rises gradually. Higher gas volume fraction causes air blocking phenomenon in the flow passage and the discharge capacity reduces. The increase of gas volume makes the turbulent motion within the impeller more and more intense,which leads to more and more energy loss.展开更多
The instantaneous variations of the hydraulic characteristics take place in centrifugal pumps during their start-up,shutdown and other variable speed operations.In this paper,the variable speed method was proposed to ...The instantaneous variations of the hydraulic characteristics take place in centrifugal pumps during their start-up,shutdown and other variable speed operations.In this paper,the variable speed method was proposed to simulate the transient internal flow field and the external performance of the pump during starting and stopping periods.The terms of accelerations due to variable speeds in the flow governing equations were analyzed in a multiple reference of frame(MRF).A transient CFD simulation was performed for a typical centrifugal pump by using ANSYS-CFX with the standard k-εturbulence model.The entire simulation process was composed of four stages:start-up,normal run,shutdown and post-shutdown.The function of rotating speed with regard to time was set by CEL language directly into the impeller domain in the pre-processor of the software to conduct variable speed simulation.The variations of the flow field in the centrifugal pump were obtained from the transient simulation.The changing laws of flow rate,head and other performance parameters over time were also analyzed and summarized.展开更多
基金Project(51179075)supported by the National Natural Science Foundation of ChinaProject(BK20131256)supported by the Natural Science Funds of Jiangsu Province,ChinaProject supported by the Priority Academic Program Development of Jiangsu High Education Institutions,China
文摘The size of impeller reflux holes for centrifugal pump has influence on the pressure distribution of front and rear shrouds and rear pump chamber, as well as energy characteristics of whole pump and axial force. Low specific-speed centrifugal pump with Q=12.5 m3/h, H=60 m, n=2950 r/min was selected to be designed with eight axial reflux balance holes with 4.5 mm in diameter. The simulated Q-H curve and net positive suction head(NPSH) were in good agreement with experimental results, which illustrated that centrifugal pump with axial reflux balance holes was superior in the cavitation characteristic; however, it showed to little superiority in head and efficiency. The pressure in rear pump chamber at 0.6 times rate flow is 29.36% of pressure difference between outlet and inlet, which reduces to 29.10% at rate flow and 28.33% at 1.4 times rate flow. As the whole, the pressure distribution on front and rear shrouds from simulation results is not a standard parabola, and axial force decreases as flow rate increases. Radical reflux balance holes chosen to be 5.2 mm and 5.9 mm in diameter were further designed with other hydraulic parts unchanged. With structural grids adopted for total flow field, contrast numerical simulation on internal flow characteristics was conducted based on momentum equations and standard turbulence model(κ-ε). It is found that axial force of pump with radical reflux balance holes of5.2 mm and 5.9 mm in diameter is significantly less than that with radical reflux balance holes of 4.5 mm in diameter. Better axial force balance is obtained as the ratio of area of reflux balance holes and area of sealing ring exceeds 6.
基金Project(2014GK3150)supported by Science and Technology Plan of Hunan Province,China
文摘The three-dimensional internal flow field of centrifugal pump is complex and variable with design parameters and operation conditions. The post-processing technique named differential amplification method was proposed for the comparison study of different flow structures. The full steady flow fields of an industrial centrifugal pump working on-design and off-design points were numerically investigated by solving Reynolds average Navier-Stokes equations together with a shear-stress transport(SST) k-? turbulence model. And the numerically predicted performance curves of the studied pump agree well with test measurement results. Compared with the flow flied on design point under the help of differential amplification method, the disturbance caused by interaction between blade and volute tongue is very obvious and it extends to the diffuser pipe on the working point with 0.8 times rated flux. While on the point with 1.2 times rated flux, the flow distribution in impeller region is roughly even and it flows more to the bottom section of the diffuser pipe. The above method was proved to be good at displaying the subtle secondary flow structure changes with a higher resolution effect relative to single isolated case observation, which helps the optimization decision-making from multiple design cases.
基金Project (51509111) supported by the National Natural Science Foundation of ChinaProject (2017M611721) supported by the China Postdoctoral Science Foundation+4 种基金Project (BY2016072-01) supported by the Association Innovation Fund of Production,Learning,and Research,ChinaProjects (GY2017001,GY2018025) supported by Zhenjiang Key Research and Development Plan,ChinaProjects (szjj2015-017,szjj2017-094) supported by the Open Research Subject of Key Laboratory of Fluid and Power Machinery,ChinaProject (GK201614) supported by Sichuan Provincial Key Lab of Process Equipment and Control,ChinaProject supported by the Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD),China
文摘Investigations regarding the relation of noise performance for centrifugal pump operating in pump and turbine modes continue to be inadequate.This paper presents a series of comparisons of flow-induced noise for both operation modes.The interior flow-borne noise and structure modal were verified through experiments.The flow-borne noise was calculated by the acoustic boundary element method(ABEM),and the flow-induced structure noise was obtained by the coupled acoustic boundary element method(ABEM)/structure finite element method(SFEM).The results show that in pump mode,the pressure fluctuation in the volute is comparable to that in the outlet pipe,but in turbine mode,the pressure fluctuation in the impeller is comparable to that in the draft tube.The main frequency of interior flow-borne noise lies at blade passing frequency(BPF)and it shifts to the 9th BPF for interior flow-induced structure noise.The peak values at horizontal plane appear at the 5th BPF,and at axial plane,they get the highest sound pressure level(SPL)at the 8th BPF.Comparing with interior noise,the SPL of exterior flow-induced structure noise is incredibly small.At the 5th BPF,the pump body,cover and suspension show higher SPL in both modes.The outer walls of turbine generate relatively larger SPL than those of the pump.
基金Projects(51239005,51009072) supported by the National Natural Science Foundation of ChinaProject(2011BAF14B04) supported by the National Science&Technology Pillar Program of ChinaProject(13JDG084) supported by the Research Foundation for Advanced Talents of Jiansu University,China
文摘A three-dimensional transient numerical simulation was conducted to study the pressure fluctuations in low-specific-speed centrifugal pumps. The characteristics of the inner flow were investigated using the SST k-ω turbulence model. The distributions of pressure fluctuations in the impeller and the volute were recorded, and the pressure fluctuation intensity was analyzed comprehensively, at the design condition, using statistical methods. The results show that the pressure fluctuation intensity increases along the impeller streamline from the leading edge to the trailing edge. In the impeller passage, the intensity near the shroud is much higher than that near the hub at thc inlet. However, the intensity at the middle passage is almost equal to the intensity at the outlet. The pressure fluctuation intensity is the highest at the trailing edge on the pressure side and near the tongue because of the rotor-stator interaction. The distribution of pressure fluctuation intensity is symmetrical in the axial cross sections of the volute channel. However, this intensity decreases with increasing radial distance. Hence, the pressure fluctuation intensity can be reduced by modifying the geometry of the leading edge in the impeller and the tongue in the volute.
基金Projects(51476144,51305399)supported by the National Natural Science Foundation of ChinaProject(LQ15E050005)supported by the Zhejiang Provincial Natural Science Foundation,China
文摘In order to specify the characteristics of un-overloaded centrifugal pumps, the IH100-65-200 pump was chosen as the model pump. Different calculation models for centrifugal pumps were established under different pumping chamber sectional parameters. In the numerical simulation of the centrifugal pumps flow field, the shaft power, head, efficiency, and the changes of the internal flow field under different sectional areas and sectional shapes were studied with the RNG k-ε turbulence model, and the influence of the pumping chamber section characteristics of the non-overloaded centrifugal pumps were analyzed. The results show that sectional areas have a significant impact on the non-overload characteristics of centrifugal pumps. The shaft power and head of centrifugal pump are increasing with a lager sectional area, by which the gradient of head curves decreases. The efficiency is improved under a large flow rate condition, but the head and the efficiency are reduced at a small flow rate. It is also observed that the sectional shapes have less influence on the shaft power, the hydraulic performance and flow field characteristics of a centrifugal pump.
基金Projects(51109095,51179075,51309119)supported by the National Natural Science Foundation of ChinaProject(BE2012131)supported by Science and Technology Support Program of Jiangsu Province,China
文摘In order to evaluate the effects of mesh generation techniques and grid convergence on pump performance in centrifugal pump model, three widely used mesh styles including structured hexahedral, unstructured tetrahedral and hybrid prismatic/tetrahedral meshes were generated for a centrifugal pump model. And quantitative grid convergence was assessed based on a grid convergence index(GCI), which accounts for the degree of grid refinement. The structured, unstructured or hybrid meshes are found to have certain difference for velocity distributions in impeller with the change of grid cell number. And the simulation results have errors to different degrees compared with experimental data. The GCI-value for structured meshes calculated is lower than that for the unstructured and hybrid meshes. Meanwhile, the structured meshes are observed to get more vortexes in impeller passage.Nevertheless, the hybrid meshes are found to have larger low-velocity area at outlet and more secondary vortexes at a specified location than structured meshes and unstructured meshes.
基金Gansu Province Natural Science Foundation of China(18JR3RA149)
文摘Based on numerical method, effects of silt particle with certain silt mean diameter and silt concentration on the evolution of cavitation in a centrifugal pump were studied. Silt mean diameter 0.005 mm and silt concentration 1.0% were adopted in numerical simulations. Cavitation flow in a flat- nosed cylinder was simulated to validate the designed algorithm. Cavitaton flows of water and silt-laden water were simulated and compared. The results indicate that the silt particles promote the evolution of cavitation. At the outlet pressure of 6.0×10^5 Pa, cavitation bubbles do not exist in the water flow, but a few cavitation bubbles appeare in the silt-laden water flow, demonstrating the silt particles induce the formation of cavitation bubbles. At the outlet pressure of 5.29×10^5 Pa, the vapor volume fraction in the silt-laden water flow is much larger than that in the water flow, indicating that the silt particles enhance the evolution of cavitation. The properties of silt particle, static pressure, flow field structure, turbulent kinetic energy and density difference have a close relationship with the evolution of cavitation.
基金The National Natural Science Foundation of China(51679196,51879216,51339005)
文摘In order to study the influence of gas-liquid two-phase flow on the performance and internal flow field of a centrifugal pump,the steady three-dimensional flow with different gas volume fractions was simulated by applying the Reynolds-average N-S equation and mixture gas-liquid two-phase flow model,and the compressibility of gas was taken into consideration in the simulation. Then the centrifugal pump characteristic and the gas distribution law in different gas volume fractions were analyzed. The computational results show that gas volume fraction has a certain influence on the performance of the centrifugal pump,and the efficiency and head of the pump are on the decline with the increase of it.Static pressure in the impeller increases in the radial direction,but the pressure gradient in the flow direction is different under the different gas volume fractions. The gas volume is distributed mainly in the ipsilateral direction of impeller back shroud in the flow channel of the volute. On the suction side of the blade inlet there is an obvious low-pressure area,which causes bubbles agglutination and higher gas volume fraction. With the gas entering passage flow,gas volume fraction in the suction decreases and the pressure surface rises gradually. Higher gas volume fraction causes air blocking phenomenon in the flow passage and the discharge capacity reduces. The increase of gas volume makes the turbulent motion within the impeller more and more intense,which leads to more and more energy loss.
文摘The instantaneous variations of the hydraulic characteristics take place in centrifugal pumps during their start-up,shutdown and other variable speed operations.In this paper,the variable speed method was proposed to simulate the transient internal flow field and the external performance of the pump during starting and stopping periods.The terms of accelerations due to variable speeds in the flow governing equations were analyzed in a multiple reference of frame(MRF).A transient CFD simulation was performed for a typical centrifugal pump by using ANSYS-CFX with the standard k-εturbulence model.The entire simulation process was composed of four stages:start-up,normal run,shutdown and post-shutdown.The function of rotating speed with regard to time was set by CEL language directly into the impeller domain in the pre-processor of the software to conduct variable speed simulation.The variations of the flow field in the centrifugal pump were obtained from the transient simulation.The changing laws of flow rate,head and other performance parameters over time were also analyzed and summarized.
