Energy consumption of block-cutting machines represents a major cost item in the processing of travertines and other natural stones. Therefore, determining the optimum sawing conditions for a particular stone is of ma...Energy consumption of block-cutting machines represents a major cost item in the processing of travertines and other natural stones. Therefore, determining the optimum sawing conditions for a particular stone is of major importance in the natural stone-processing industry. An experimental study was carried out utilizing a fully instrumented block-cutter to investigate the sawing performances of five different types of travertine blocks during cutting with a circular diamond saw. The sawing tests were performed in the down-cutting mode. Performance measurements were determined by measuring the cutting speed and energy consumption. Then, specific energy was determined. The one main cutting parameter, cutting speed, was varied in the investigation of optimum cutting performance. Furthermore, some physico-mechanical properties of file travertine blocks were determined in the laboratory. As a result, it is found that the energy consumption （specific energy） of block cutting machines is highly affected by cutting speed. It is determined that specific energy value usually decreases when cutting speed increases. When the cutting speed is higher than the determined value, the diamond saw can become stuck in the travertine block; this situation can be a problem for the block-cutting machine. As a result, the optimum cutting speed obtained for the travertine mines examined is approximately 1.5-2.0 m/min.展开更多
The performance of cutting machines in terms of energy consumption and vibration directly affects the production costs. In this work, our aim was to evaluate the performance of cutting machines using hybrid intelligen...The performance of cutting machines in terms of energy consumption and vibration directly affects the production costs. In this work, our aim was to evaluate the performance of cutting machines using hybrid intelligent models. For this purpose, a systematic experimental work was performed. A database of the carbonate and granite rocks was established, in which the physical and mechanical properties of these rocks (i.e., UCS, elastic modulus, Mohs hardness, and Schmiazek abrasivity factor) and the operational parameters (i.e., depth of cut and feed rate) were considered as the input parameters. The predictive models were developed incorporating a combination of the multi-layered perceptron artificial neural networks and genetic algorithm (GANN-BP) and the support vector regression method and Cuckoo optimization algorithm (COA-SVR). The results obtained indicated that the performance of the developed GANN-BP and COA-SVR models was close to each other and that these models had good agreements with the measured values. These results also showed that these proposed models were suitable tools in evaluating the performance of cutting machines.展开更多
The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w ear...The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is researched. The optimal design scheme of th e cutting movement trajectory system structure is set up. The choice method to g et the superior value of the movement system structure is found. The mathematics function formula is established which exhibits the relationship between the par ameter of the complex movement structure and that of the system movement structu re. By the formula, the precision value of the offset can be figured out. The r ule is adapted to different types of energy-saving stone-sawing machines. The complex movement structure of horizontal movement and swing is designed to f ulfill the cutting movement. It can make the saw frame move up with the hanging pod deviating from the vertical direction. At the same time, the saw frame have a down-movement. Then the sum of the two movements is near to zero, and the saw blade and the stone can keep in touch during the whole horizontal cutting. The result is that the actual cutting efficiency is 100%. Also, when the hanging pod moves to the limited position, the saw frame can keep the original inertia, and continue to swing up. It makes the back-cutting have high energy-storing. The optimal design of the eccentricity balance wheel is done. The mathematics fo rmula for expressing the movement system structure is deduced. The calculation m ethod and formula is set up which is used to get the value of important componen ts such as offset. The choice method and formula of elasticity distortion coeffi cient is set up when the saw frame moves smoothly. It is concluded that the offs et is the key dimension to actualize the optimal cutting movement trajectory. The resolving of the technical problems discussed above offers a theoretic and technical basis for optimal design of energy-saving stone-sawing machines.展开更多
Combined with numerical simulation, the influence of confining stress on cutting process, fracture conditions and cutting efficiencies of soft and hard rock has been conducted on the triaxial testing machine(TRW-3000)...Combined with numerical simulation, the influence of confining stress on cutting process, fracture conditions and cutting efficiencies of soft and hard rock has been conducted on the triaxial testing machine(TRW-3000) designed and manufactured in Central South University(China). Results are obtained by performing analysis on the fracture scopes of cement and granite plates,the characteristics of cutting force in cutting processes and the cutting efficiency. Firstly, the increase of latitude fracture scope and the decrease of longitude fracture scope are both more notable in the tests conducted on cement plates subjected to the increasing confining stresses; secondly, the increase tendency of peak penetration forces obtained from tests conducted on granite plates is more obvious, however, the increase tendencies of average penetration forces achieved from cement and granite plates are close to each other; thirdly, the cutting efficiency could be improved by increasing the spacing between cutters when the confining stress which acts on soft and hard rock increases in a certain degree, and the cutting efficiency of soft rock is more sensitive to the varying confining stresses.展开更多
High speed machining has received an important interest because it leads to an increase of productivity and a better workpiece surface quality. However, at high cutting speeds, the tool wear increases dramatically due...High speed machining has received an important interest because it leads to an increase of productivity and a better workpiece surface quality. However, at high cutting speeds, the tool wear increases dramatically due to the high temperature at the tool-workpiece interface. Tool wear impairs the surface finish and hence the tool life is reduced. That is why an important objective of metal cutting research has been the assessment of tool wear patterns and mechanisms. In this paper, wear performances of PCBN tool, ceramic tool, coated carbide tool and fine-grained carbide tool in high speed face milling were presented when cutting cast iron, 45# tempered carbon steel and 45# hardened carbon steel. Tool wear patterns were examined through a tool-making microscope. The research results showed that tool wear types differed in various matching of materials between cutting tool and workpiece. The dominant wear patterns observed were rake face wear, flank wear, chipping, fracture and breakage. The main wear mechanisms were mechanical friction, adhesion, diffusion and chemical wear promoted by cutting forces and high cutting temperature. Hence, the important considerations of high speed cutting tool materials are high heat-resistance and wear-resistance, chemical stability as well as resistance to failure of coatings. The research results will be great benefit to the design and the selection of tool materials and control of tool wear in high-speed machining processes.展开更多
文摘Energy consumption of block-cutting machines represents a major cost item in the processing of travertines and other natural stones. Therefore, determining the optimum sawing conditions for a particular stone is of major importance in the natural stone-processing industry. An experimental study was carried out utilizing a fully instrumented block-cutter to investigate the sawing performances of five different types of travertine blocks during cutting with a circular diamond saw. The sawing tests were performed in the down-cutting mode. Performance measurements were determined by measuring the cutting speed and energy consumption. Then, specific energy was determined. The one main cutting parameter, cutting speed, was varied in the investigation of optimum cutting performance. Furthermore, some physico-mechanical properties of file travertine blocks were determined in the laboratory. As a result, it is found that the energy consumption （specific energy） of block cutting machines is highly affected by cutting speed. It is determined that specific energy value usually decreases when cutting speed increases. When the cutting speed is higher than the determined value, the diamond saw can become stuck in the travertine block; this situation can be a problem for the block-cutting machine. As a result, the optimum cutting speed obtained for the travertine mines examined is approximately 1.5-2.0 m/min.
基金Project(11039)supported by Shahrood University of Technology,Iran
文摘The performance of cutting machines in terms of energy consumption and vibration directly affects the production costs. In this work, our aim was to evaluate the performance of cutting machines using hybrid intelligent models. For this purpose, a systematic experimental work was performed. A database of the carbonate and granite rocks was established, in which the physical and mechanical properties of these rocks (i.e., UCS, elastic modulus, Mohs hardness, and Schmiazek abrasivity factor) and the operational parameters (i.e., depth of cut and feed rate) were considered as the input parameters. The predictive models were developed incorporating a combination of the multi-layered perceptron artificial neural networks and genetic algorithm (GANN-BP) and the support vector regression method and Cuckoo optimization algorithm (COA-SVR). The results obtained indicated that the performance of the developed GANN-BP and COA-SVR models was close to each other and that these models had good agreements with the measured values. These results also showed that these proposed models were suitable tools in evaluating the performance of cutting machines.
文摘The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is researched. The optimal design scheme of th e cutting movement trajectory system structure is set up. The choice method to g et the superior value of the movement system structure is found. The mathematics function formula is established which exhibits the relationship between the par ameter of the complex movement structure and that of the system movement structu re. By the formula, the precision value of the offset can be figured out. The r ule is adapted to different types of energy-saving stone-sawing machines. The complex movement structure of horizontal movement and swing is designed to f ulfill the cutting movement. It can make the saw frame move up with the hanging pod deviating from the vertical direction. At the same time, the saw frame have a down-movement. Then the sum of the two movements is near to zero, and the saw blade and the stone can keep in touch during the whole horizontal cutting. The result is that the actual cutting efficiency is 100%. Also, when the hanging pod moves to the limited position, the saw frame can keep the original inertia, and continue to swing up. It makes the back-cutting have high energy-storing. The optimal design of the eccentricity balance wheel is done. The mathematics fo rmula for expressing the movement system structure is deduced. The calculation m ethod and formula is set up which is used to get the value of important componen ts such as offset. The choice method and formula of elasticity distortion coeffi cient is set up when the saw frame moves smoothly. It is concluded that the offs et is the key dimension to actualize the optimal cutting movement trajectory. The resolving of the technical problems discussed above offers a theoretic and technical basis for optimal design of energy-saving stone-sawing machines.
基金Project(2013CB035401)supported by the National Basic Research Program of ChinaProject(51174228)supported by the National Natural Science Foundation of China+1 种基金Project(201304)supported by Open Research Fund of Hunan Province Key Laboratory of Safe Mining Techniques of Coal Mines(Hunan University of Science and Technology),ChinaProject(14C0746)supported by the Education Department of Hunan Province,China
文摘Combined with numerical simulation, the influence of confining stress on cutting process, fracture conditions and cutting efficiencies of soft and hard rock has been conducted on the triaxial testing machine(TRW-3000) designed and manufactured in Central South University(China). Results are obtained by performing analysis on the fracture scopes of cement and granite plates,the characteristics of cutting force in cutting processes and the cutting efficiency. Firstly, the increase of latitude fracture scope and the decrease of longitude fracture scope are both more notable in the tests conducted on cement plates subjected to the increasing confining stresses; secondly, the increase tendency of peak penetration forces obtained from tests conducted on granite plates is more obvious, however, the increase tendencies of average penetration forces achieved from cement and granite plates are close to each other; thirdly, the cutting efficiency could be improved by increasing the spacing between cutters when the confining stress which acts on soft and hard rock increases in a certain degree, and the cutting efficiency of soft rock is more sensitive to the varying confining stresses.
文摘High speed machining has received an important interest because it leads to an increase of productivity and a better workpiece surface quality. However, at high cutting speeds, the tool wear increases dramatically due to the high temperature at the tool-workpiece interface. Tool wear impairs the surface finish and hence the tool life is reduced. That is why an important objective of metal cutting research has been the assessment of tool wear patterns and mechanisms. In this paper, wear performances of PCBN tool, ceramic tool, coated carbide tool and fine-grained carbide tool in high speed face milling were presented when cutting cast iron, 45# tempered carbon steel and 45# hardened carbon steel. Tool wear patterns were examined through a tool-making microscope. The research results showed that tool wear types differed in various matching of materials between cutting tool and workpiece. The dominant wear patterns observed were rake face wear, flank wear, chipping, fracture and breakage. The main wear mechanisms were mechanical friction, adhesion, diffusion and chemical wear promoted by cutting forces and high cutting temperature. Hence, the important considerations of high speed cutting tool materials are high heat-resistance and wear-resistance, chemical stability as well as resistance to failure of coatings. The research results will be great benefit to the design and the selection of tool materials and control of tool wear in high-speed machining processes.
