Ray casting algorithm can obtain a better quality image in volume rendering, however, it exists some problems, such as powerful computing capacity and slow rendering speed. How to improve the re-sampled speed is a key...Ray casting algorithm can obtain a better quality image in volume rendering, however, it exists some problems, such as powerful computing capacity and slow rendering speed. How to improve the re-sampled speed is a key to speed up the ray casting algorithm. An algorithm is introduced to reduce matrix computation by matrix transformation characteristics of re-sampling points in a two coordinate system. The projection of 3-D datasets on image plane is adopted to reduce the number of rays. Utilizing boundary box technique avoids the sampling in empty voxel. By extending the Bresenham algorithm to three dimensions, each re-sampling point is calculated. Experimental results show that a two to three-fold improvement in rendering speed using the optimized algorithm, and the similar image quality to traditional algorithm can be achieved. The optimized algorithm can produce the required quality images, thus reducing the total operations and speeding up the volume rendering.展开更多
Research on the pulsed flashover characteristics of vacuum insulation material is significant for the design and manufacture of pulse power devices. In view of the voltage increase rate of the fast pulse （pulse steep...Research on the pulsed flashover characteristics of vacuum insulation material is significant for the design and manufacture of pulse power devices. In view of the voltage increase rate of the fast pulse （pulse steepness）, the vacuum fiashover characteristics of pure epoxy under different steepnesses is investigated by using a pulse generator with parameters of a rise time of 40 ns and a full width at half maximum of 2.5 μs. Pulses with six levels of steepness were achieved by changing the charging voltage of the generator. Based on the linear equation and electron emission equation, the relationship between the flashover voltage and pulse steepness was fitted. By virtue of the fitted formula, it was possible to predict the flashover voltage under near DC or higher steepness conditions. Based on the electron emission equation, the relationship between the time delay and flashover field was also fitted. Result shows that F-N electron emission dominates the flashover process.展开更多
This paper is a continuation of Ref. [1]. It employs frist-order accurateTaylor-Galerkin-based finite element approach for casting solidification. Theapproach is based on expressing the finite-difference approximation...This paper is a continuation of Ref. [1]. It employs frist-order accurateTaylor-Galerkin-based finite element approach for casting solidification. Theapproach is based on expressing the finite-difference approximation of thetransient time derivative of temperature, while the expressions of the governingequations are discretized in space via the classical Galerkin scheme using finite-element formulations. The detailed technique is reported in this study. Severalcasting solidification examples are solved to demonstrate the excellentagreements in comparison with the results obtained by using the control volumemethod, and to show the availability of combination of the finite elementmethod and the finite difference method in multi-dimensional modeling ofcasting solidification.展开更多
In the continuous casting production of medium carbon steel (whose mass fraction of carbon is 0.09 % to 0.16 %) and high strength low alloy steel (whose mass fraction of Mn is 0.90 % to 1.40 %), flecks occurring the m...In the continuous casting production of medium carbon steel (whose mass fraction of carbon is 0.09 % to 0.16 %) and high strength low alloy steel (whose mass fraction of Mn is 0.90 % to 1.40 %), flecks occurring the most often are usually longitudinal and star cracks. In additional to the employment of a galvanized plate mould, two kinds of fluxes with special properties were studied and used to harmonize the conflicts between the function of heat transfer and lubrication. An industrial application revealed that the crystallizing temperature (Tc) and crystal ratio (R) of fluxes have a crucible effect on impeding the occurrence of above defects on a slab surface. In the case of slab section (180 to 240) mm(1000 to 1400) mm and casting speed Vc of (0.7 to 1.2) m/min, the optimized parameters of fluxes are Tc of (1170 to 1190) ℃, R of 80 % to 95 % for medium carbon steel, and Tc of (1100 to 1150) ℃, plus R of 40 % to 60 % for high strength low alloy steel.展开更多
Ti-based alloys have been widely applied in the aerospace field,owing to their outstanding performance.Precision casting can be used to make integrated near-net-shape components with complex thin-walled structures,whi...Ti-based alloys have been widely applied in the aerospace field,owing to their outstanding performance.Precision casting can be used to make integrated near-net-shape components with complex thin-walled structures,which will further promote the engineering application of Ti-based alloys. In this paper,the research progress of Tibased alloys,e. g.,high-temperature Ti-based alloys,high-strength Ti-based alloys,TiAl-based alloys,Ti-based matrix composites,and their precision casting technologies are reviewed. In addition,the development directions of Tibased alloys are presented based on the application status of Ti-based alloys in the aerospace field.展开更多
The mathematical model of high-efficiency continuous billet casting was developed, incorporating the effective spraying water coefficient and the effective specific spraying water flowrate of secondary cooling. To rea...The mathematical model of high-efficiency continuous billet casting was developed, incorporating the effective spraying water coefficient and the effective specific spraying water flowrate of secondary cooling. To realize uniform cooling in secondary cooling zones, the spraying cooling structure and the arrangement of nozzles were redesigned and optimized, and an additional spraying cooling zone was used. A new secondary cooling model of spraying water was built. It was found that the required spraying water flowrate of a cooling zone was related with the casting speed, the casting temperature, the compositions of liquid steel and the cooling water temperature of secondary cooling. The operation of the reformed caster proved that the spraying cooling structure and the new secondary cooling model were suitable, and the casting speed was greatly enhanced. The highest casting speed was （3.8 to 4.0） m/min for billet with a section of 150× 150 mm^2. The quality And the outout of the billet were imoroved, andthe economical benefit was heightened.展开更多
We establish the existence and uniqueness of classical solutions of the continuous casting problem with surface tension and kinetic conditions in a short time interval.
Considering their affordability and high strength-to-weight ratio,lightweight aluminium alloys are the subject of intensive research aimed at improving their properties for use in the aerospace industry.This research ...Considering their affordability and high strength-to-weight ratio,lightweight aluminium alloys are the subject of intensive research aimed at improving their properties for use in the aerospace industry.This research effort aims to develop novel hybrid composites based on AA 2014 alloy through the use of liquid metallurgy stir casting to reinforce dual ceramic particles of Zirconium Diboride(ZrB_(2))and Boron Carbide(B4C).The weight percentage(wt%)of ZrB_(2) was varied(0,5,10,and 15),while a constant 5 wt%of B4C was maintained during this fabrication.The as-cast samples have been assessed using an Optical Microscope(OM)and a Scanning Electron Microscope(SEM)with Energy Dispersive Spectroscopy(EDS).The properties such as hardness,tensile strength,and wear characteristics of stir cast specimens were assessed to examine the impact of varying weight percentages of reinforcements in AA 2014 alloy.In particular,dry sliding wear behaviour was evaluated considering varied loads using a pin-on-disc tribotester.As the weight%of ZrB_(2) grew and B4C was incorporated,hybrid composites showed higher hardness,tensile strength,and wear resistance.Notably,the incorporation of a cumulative reinforcement consisting of 15 wt%ZrB_(2) and 5 wt%B4C resulted in a significant 31.86%increase in hardness and a 44.1%increase in tensile strength compared to AA 2014 alloy.In addition,it has been detected that wear resistance of hybrid composite pin(containing 20 wt%cumulative reinforcement)is higher than that of other stir cast wear test pins during the whole range of applied loads.Fractured surfaces of tensile specimens showed ductile fracture in the AA 2014 matrix and mixed mode for hybrid composites.Worn surfaces obtained employing higher applied load indicated abrasive wear with little plastic deformation for hybrid composites and dominant adhesive wear for matrix alloy.Hence,the superior mechanical and tribological performance of hybrid composites can be attributed to dual reinforcement particles being dispersed well and the effective transmission of load at this specific composition.展开更多
The engineblock production lines need high speed tapping with tungsten carbide taps. In the tapping process, the machining precision and the tool life of taps are directly influenced by tapping forces. And the paramet...The engineblock production lines need high speed tapping with tungsten carbide taps. In the tapping process, the machining precision and the tool life of taps are directly influenced by tapping forces. And the parameter optimization of tap structures is also correlated with the variation of tapping forces. Therefore, the study of tapping forces is necessary in developing new style taps. Several experiments about some novel carbide taps are performed on a vertical machining center by a Kistler dynamometer system in blind tapping both gray cast iron and ductile cast iron. And the variations of tapping forces are analyzed in tapping-in and tapping-out periods. It indicates that cutting forces hardly vary with the tap wear in tapping cast iron. Contrarily, tapping forces are closely correlated with the holding method. Besides, it also depends on the helix angle, the flute numbers and the plasticity of the work material to some extent.展开更多
Effect of mischmetal addition on the cast microstructure of 6063 alloys has been investigated by means of optical microscopy, TEM and anode filming etc. The results show that there is a critical content of fining dend...Effect of mischmetal addition on the cast microstructure of 6063 alloys has been investigated by means of optical microscopy, TEM and anode filming etc. The results show that there is a critical content of fining dendrite structure by adding mischmetal to 6063 alloys. This critical mischmetal content is about 0.15%. Only when the mischmetal content is above 0.15%, the secondary dendrite arm spacing decreased and eutectic structure fined. The cast grain is obviously refined when the content of mischmetal is lower. Consideration from the cast structure, the suitable mischmetal content in 6063 alloys is 0.20%.展开更多
文摘Ray casting algorithm can obtain a better quality image in volume rendering, however, it exists some problems, such as powerful computing capacity and slow rendering speed. How to improve the re-sampled speed is a key to speed up the ray casting algorithm. An algorithm is introduced to reduce matrix computation by matrix transformation characteristics of re-sampling points in a two coordinate system. The projection of 3-D datasets on image plane is adopted to reduce the number of rays. Utilizing boundary box technique avoids the sampling in empty voxel. By extending the Bresenham algorithm to three dimensions, each re-sampling point is calculated. Experimental results show that a two to three-fold improvement in rendering speed using the optimized algorithm, and the similar image quality to traditional algorithm can be achieved. The optimized algorithm can produce the required quality images, thus reducing the total operations and speeding up the volume rendering.
基金supported by National Natural Science Foundation of China(No.50437030)
文摘Research on the pulsed flashover characteristics of vacuum insulation material is significant for the design and manufacture of pulse power devices. In view of the voltage increase rate of the fast pulse （pulse steepness）, the vacuum fiashover characteristics of pure epoxy under different steepnesses is investigated by using a pulse generator with parameters of a rise time of 40 ns and a full width at half maximum of 2.5 μs. Pulses with six levels of steepness were achieved by changing the charging voltage of the generator. Based on the linear equation and electron emission equation, the relationship between the flashover voltage and pulse steepness was fitted. By virtue of the fitted formula, it was possible to predict the flashover voltage under near DC or higher steepness conditions. Based on the electron emission equation, the relationship between the time delay and flashover field was also fitted. Result shows that F-N electron emission dominates the flashover process.
文摘This paper is a continuation of Ref. [1]. It employs frist-order accurateTaylor-Galerkin-based finite element approach for casting solidification. Theapproach is based on expressing the finite-difference approximation of thetransient time derivative of temperature, while the expressions of the governingequations are discretized in space via the classical Galerkin scheme using finite-element formulations. The detailed technique is reported in this study. Severalcasting solidification examples are solved to demonstrate the excellentagreements in comparison with the results obtained by using the control volumemethod, and to show the availability of combination of the finite elementmethod and the finite difference method in multi-dimensional modeling ofcasting solidification.
文摘In the continuous casting production of medium carbon steel (whose mass fraction of carbon is 0.09 % to 0.16 %) and high strength low alloy steel (whose mass fraction of Mn is 0.90 % to 1.40 %), flecks occurring the most often are usually longitudinal and star cracks. In additional to the employment of a galvanized plate mould, two kinds of fluxes with special properties were studied and used to harmonize the conflicts between the function of heat transfer and lubrication. An industrial application revealed that the crystallizing temperature (Tc) and crystal ratio (R) of fluxes have a crucible effect on impeding the occurrence of above defects on a slab surface. In the case of slab section (180 to 240) mm(1000 to 1400) mm and casting speed Vc of (0.7 to 1.2) m/min, the optimized parameters of fluxes are Tc of (1170 to 1190) ℃, R of 80 % to 95 % for medium carbon steel, and Tc of (1100 to 1150) ℃, plus R of 40 % to 60 % for high strength low alloy steel.
文摘Ti-based alloys have been widely applied in the aerospace field,owing to their outstanding performance.Precision casting can be used to make integrated near-net-shape components with complex thin-walled structures,which will further promote the engineering application of Ti-based alloys. In this paper,the research progress of Tibased alloys,e. g.,high-temperature Ti-based alloys,high-strength Ti-based alloys,TiAl-based alloys,Ti-based matrix composites,and their precision casting technologies are reviewed. In addition,the development directions of Tibased alloys are presented based on the application status of Ti-based alloys in the aerospace field.
基金Funded by the National Natural Science Foundation of China (No. 50674109).
文摘The mathematical model of high-efficiency continuous billet casting was developed, incorporating the effective spraying water coefficient and the effective specific spraying water flowrate of secondary cooling. To realize uniform cooling in secondary cooling zones, the spraying cooling structure and the arrangement of nozzles were redesigned and optimized, and an additional spraying cooling zone was used. A new secondary cooling model of spraying water was built. It was found that the required spraying water flowrate of a cooling zone was related with the casting speed, the casting temperature, the compositions of liquid steel and the cooling water temperature of secondary cooling. The operation of the reformed caster proved that the spraying cooling structure and the new secondary cooling model were suitable, and the casting speed was greatly enhanced. The highest casting speed was （3.8 to 4.0） m/min for billet with a section of 150× 150 mm^2. The quality And the outout of the billet were imoroved, andthe economical benefit was heightened.
文摘We establish the existence and uniqueness of classical solutions of the continuous casting problem with surface tension and kinetic conditions in a short time interval.
文摘Considering their affordability and high strength-to-weight ratio,lightweight aluminium alloys are the subject of intensive research aimed at improving their properties for use in the aerospace industry.This research effort aims to develop novel hybrid composites based on AA 2014 alloy through the use of liquid metallurgy stir casting to reinforce dual ceramic particles of Zirconium Diboride(ZrB_(2))and Boron Carbide(B4C).The weight percentage(wt%)of ZrB_(2) was varied(0,5,10,and 15),while a constant 5 wt%of B4C was maintained during this fabrication.The as-cast samples have been assessed using an Optical Microscope(OM)and a Scanning Electron Microscope(SEM)with Energy Dispersive Spectroscopy(EDS).The properties such as hardness,tensile strength,and wear characteristics of stir cast specimens were assessed to examine the impact of varying weight percentages of reinforcements in AA 2014 alloy.In particular,dry sliding wear behaviour was evaluated considering varied loads using a pin-on-disc tribotester.As the weight%of ZrB_(2) grew and B4C was incorporated,hybrid composites showed higher hardness,tensile strength,and wear resistance.Notably,the incorporation of a cumulative reinforcement consisting of 15 wt%ZrB_(2) and 5 wt%B4C resulted in a significant 31.86%increase in hardness and a 44.1%increase in tensile strength compared to AA 2014 alloy.In addition,it has been detected that wear resistance of hybrid composite pin(containing 20 wt%cumulative reinforcement)is higher than that of other stir cast wear test pins during the whole range of applied loads.Fractured surfaces of tensile specimens showed ductile fracture in the AA 2014 matrix and mixed mode for hybrid composites.Worn surfaces obtained employing higher applied load indicated abrasive wear with little plastic deformation for hybrid composites and dominant adhesive wear for matrix alloy.Hence,the superior mechanical and tribological performance of hybrid composites can be attributed to dual reinforcement particles being dispersed well and the effective transmission of load at this specific composition.
文摘The engineblock production lines need high speed tapping with tungsten carbide taps. In the tapping process, the machining precision and the tool life of taps are directly influenced by tapping forces. And the parameter optimization of tap structures is also correlated with the variation of tapping forces. Therefore, the study of tapping forces is necessary in developing new style taps. Several experiments about some novel carbide taps are performed on a vertical machining center by a Kistler dynamometer system in blind tapping both gray cast iron and ductile cast iron. And the variations of tapping forces are analyzed in tapping-in and tapping-out periods. It indicates that cutting forces hardly vary with the tap wear in tapping cast iron. Contrarily, tapping forces are closely correlated with the holding method. Besides, it also depends on the helix angle, the flute numbers and the plasticity of the work material to some extent.
文摘Effect of mischmetal addition on the cast microstructure of 6063 alloys has been investigated by means of optical microscopy, TEM and anode filming etc. The results show that there is a critical content of fining dendrite structure by adding mischmetal to 6063 alloys. This critical mischmetal content is about 0.15%. Only when the mischmetal content is above 0.15%, the secondary dendrite arm spacing decreased and eutectic structure fined. The cast grain is obviously refined when the content of mischmetal is lower. Consideration from the cast structure, the suitable mischmetal content in 6063 alloys is 0.20%.
