The microstructure characteristies of the dual phase strueture of austenite and bamite obtained in a silicon high carbon low-alloy steel,isothermally transformed, have been inverstigated and compared witb that of the ...The microstructure characteristies of the dual phase strueture of austenite and bamite obtained in a silicon high carbon low-alloy steel,isothermally transformed, have been inverstigated and compared witb that of the conventionai types of mierostructure. The influence of the isothermal transformation temperatures on the mierostrueture and the mechanical properties of the steel bas been examined. Therefore, the strengthening meehanism of the new dual phase steel with ultra-high strength has been revealed.展开更多
Ferritic/martensitic(F/M)steel is widely used as a structural material in thermal and nuclear power plants.However,it is susceptible to intergranular damage,which is a critical issue,under service conditions.In this s...Ferritic/martensitic(F/M)steel is widely used as a structural material in thermal and nuclear power plants.However,it is susceptible to intergranular damage,which is a critical issue,under service conditions.In this study,to improve the resistance to intergranular damage of F/M steel,a thermomechanical process(TMP)was employed to achieve a grain boundary engineering(GBE)microstructure in F/M steel P92.The TMP,including cold-rolling thickness reduction of 6%,9%,and 12%,followed by austenitization at 1323 K for 40 min and tempering at 1053 K for 45 min,was applied to the as-received(AR)P92 steel.The prior austenite grain(PAG)size,prior austenite grain boundary character distribution(GBCD),and connectivity of prior austenite grain boundaries(PAGBs)were investigated.Compared to the AR specimen,the PAG size did not change significantly.The fraction of coincident site lattice boundaries(CSLBs,3≤Σ≤29)and Σ3^(n) boundaries along PAGBs decreased with increasing reduction ratio because the recrystallization fraction increased with increasing reduction ratio.The PAGB connectivity of the 6%deformed specimen slightly deteriorated compared with that of the AR specimen.Moreover,potentiodynamic polarization studies revealed that the intergranular damage resistance of the studied steel could be improved by increasing the fraction of CSLBs along the PAGBs,indicating that the TMP,which involves low deformation,could enhance the intergranular damage resistance.展开更多
The synergistic damage effect of irradiation and corrosion of reactor structural materials has been a prominent research focus.This paper provides a comprehensive review of the synergistic effects on the third-and fou...The synergistic damage effect of irradiation and corrosion of reactor structural materials has been a prominent research focus.This paper provides a comprehensive review of the synergistic effects on the third-and fourth-generation fission nuclear energy structural materials used in pressurized water reactors and molten salt reactors.The competitive mechanisms of multiple influencing factors,such as the irradiation dose,corrosion type,and environmental temperature,are summarized in this paper.Conceptual approaches are proposed to alleviate the synergistic damage caused by irradiation and corrosion,thereby promoting in-depth research in the future and solving this key challenge for the structural materials used in reactors.展开更多
The evolution of dislocation loops in austenitic steels irradiated with Fe^(+)is investigated using cluster dynamics(CD)simulations by developing a CD model.The CD predictions are compared with experimental results in...The evolution of dislocation loops in austenitic steels irradiated with Fe^(+)is investigated using cluster dynamics(CD)simulations by developing a CD model.The CD predictions are compared with experimental results in the literature.The number density and average diameter of the dislocation loops obtained from the CD simulations are in good agreement with the experimental data obtained from transmission electron microscopy(TEM)observations of Fe~+-irradiated Solution Annealed 304,Cold Worked 316,and HR3 austenitic steels in the literature.The CD simulation results demonstrate that the diffusion of in-cascade interstitial clusters plays a major role in the dislocation loop density and dislocation loop growth;in particular,for the HR3 austenitic steel,the CD model has verified the effect of temperature on the density and size of the dislocation loops.展开更多
The hot compression tests of 7Mo super austenitic stainless(SASS)were conducted to obtain flow curves at the temperature of 1000-1200℃and strain rate of 0.001 s^(-1)to 1 s^(-1).To predict the non-linear hot deformati...The hot compression tests of 7Mo super austenitic stainless(SASS)were conducted to obtain flow curves at the temperature of 1000-1200℃and strain rate of 0.001 s^(-1)to 1 s^(-1).To predict the non-linear hot deformation behaviors of the steel,back propagation-artificial neural network(BP-ANN)with 16×8×8 hidden layer neurons was proposed.The predictability of the ANN model is evaluated according to the distribution of mean absolute error(MAE)and relative error.The relative error of 85%data for the BP-ANN model is among±5%while only 42.5%data predicted by the Arrhenius constitutive equation is in this range.Especially,at high strain rate and low temperature,the MAE of the ANN model is 2.49%,which has decreases for 18.78%,compared with conventional Arrhenius constitutive equation.展开更多
The effects of cyclic stress loading on the microstructual evolution and tensile properties of a medium-carbon super- bainitic steel were investigated. Experimental results show that the cyclic stress can induce the c...The effects of cyclic stress loading on the microstructual evolution and tensile properties of a medium-carbon super- bainitic steel were investigated. Experimental results show that the cyclic stress can induce the carbon gathering in austenite and phase transformation from film-like retained austenite to twin martensite, which will obviously enhance the tensile strength and the product of tensile strength and ductility. The higher the bainitic transformation temperature, the lower the transformation rate of the retained austenite. The amount and thickness of the film-like retained austenite play an important role during the cyclic stress induced phase transformation.展开更多
High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grad...High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance.Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties.The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding(SMAW), gas tungsten arc welding(GTAW), electron beam welding(EBW) and friction stir welding(FSW) processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds.Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds.Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.展开更多
Ultrasonic inspection of austenitic steel weld is a great challenge due to skewed and distorted beam in such a highly anisotropic and inhomogeneous material. To improve the ultrasonic measurement in this situation, it...Ultrasonic inspection of austenitic steel weld is a great challenge due to skewed and distorted beam in such a highly anisotropic and inhomogeneous material. To improve the ultrasonic measurement in this situation, it is essential to have an in-depth understanding of ultrasound characteristics in austenitic steel weld. To meet such a need, in the present study we propose a method which combines the weld model, Dijkstra’s path-finding algorithm and Gaussian beam equivalent point source model to calculate the acoustic fields from ultrasonic phased array in such a weld. With this method, the acoustic field in a steel-austenitic weld-steel three-layered structure for a linear phase array transducer is calculated and the propagation characteristics of ultrasound in weld are studied. The research results show that the method proposed here is capable of calculating the acoustic field in austenitic weld. Additionally, beam steering and focusing can be still realized in the austenitic steel weld and the beam distortion is more severe in the middle of weld than at other positions.展开更多
A glow discharge plasma nitriding reactor in the presence of an active screen cage is optimized in terms of current density,filling pressure and hydrogen concentrations using optical emission spectroscopy（OES）.The s...A glow discharge plasma nitriding reactor in the presence of an active screen cage is optimized in terms of current density,filling pressure and hydrogen concentrations using optical emission spectroscopy（OES）.The samples of AISI 304 are nitrided for different treatment times under optimum conditions.The treated samples were analyzed by X-ray diffraction（XRD） to explore the changes induced in the crystallographic structure.The XRD pattern confirmed the formation of iron and chromium nitrides arising from incorporation of nitrogen as an interstitial solid solution in the iron lattice.A Vickers microhardness tester was used to evaluate the surface hardness as a function of treatment time（h）.The results showed clear evidence of improved surface hardness and a substantial amount of decrease in the treatment time compared with the previous work.展开更多
The effect of dissolved oxygen(DO) on the stress corrosion cracking(SCC) of 310 S in supercritical water was investigated using slow-strain-rate tensile tests.The tensile properties, fracture morphology, and distribut...The effect of dissolved oxygen(DO) on the stress corrosion cracking(SCC) of 310 S in supercritical water was investigated using slow-strain-rate tensile tests.The tensile properties, fracture morphology, and distribution of the chemical composition of the oxide were analyzed to evaluate the SCC susceptibility of 310 S. The results showed that the rupture elongation decreased significantly as the degree of DO increased. A brittle fracture mode was observed on the fracture surface, and only intergranular cracking was observed on the surface of the gauge section, regardless of the DO. Cracks were widely distributed on the gauge surface near the fracture surface.Oxides were observed in the cracks with two-layered structures, i.e., a Cr-rich inner oxide layer and an Fe-rich outer oxide layer.展开更多
Effects of cold rolling deformation on the microstructure, hardness, and creep behavior of high nitrogen austenitic stainless steel （HNASS） are investigated. Microstructure characterization shows that 70% cold rolli...Effects of cold rolling deformation on the microstructure, hardness, and creep behavior of high nitrogen austenitic stainless steel （HNASS） are investigated. Microstructure characterization shows that 70% cold rolling deformation results in significant refinement of the microstructure of this steel, with its average twin thickness reducing from 6.4 μm to 14 nm. Nanoindentation tests at different strain rates demonstrate that the hardness of the steel with nano-scale twins （nt-HNASS） is about 2 times as high as that of steel with micro-scale twins （mt-HNASS）. The hardness of nt-HNASS exhibits a pronounced strain rate dependence with a strain rate sensitivity （m value） of 0.0319, which is far higher than that of mt-HNASS （m = 0.0029）. nt-HNASS shows more significant load plateaus and a higher creep rate than mt-HNASS. Analysis reveals that higher hardness and larger m value of nt-HNASS arise from stronger strain hardening role, which is caused by the higher storage rate of dislocations and the interactions between dislocations and high density twins. The more significant load plateaus and higher creep rates of nt-HNASS are due to the rapid relaxation of the dislocation structures generated during loading.展开更多
The effect of egg shell powder(ES) as an environmental friendly inhibitor was studied for its corrosion inhibitive tendency on N08904 austenitic stainless steel in simulated saline(3.5% NaCl) solution using potentiody...The effect of egg shell powder(ES) as an environmental friendly inhibitor was studied for its corrosion inhibitive tendency on N08904 austenitic stainless steel in simulated saline(3.5% NaCl) solution using potentiodynamic polarization, weight loss, and SEM/EDX at room temperature. The experimental data explained the effective performance of ES with values of 57%-100% inhibition efficiency, at 2 g-10 g inhibitor concentration from weight loss tests due to the inhibition of stainless steel. The electrochemical action was as a result of the ionized particles which inhibit the compound influencing the redox reaction mechanism causing surface corrosion. ES's best performance was achieved when 6 g of the inhibitor concentration was added to the saline medium. Corrosion rate value decreased progressively with the presence of inhibitor because of anions adsorption at the interface of the metal film. Corrosion potential(Ecorr) value was found to decrease from-0.3991 V to-0.3447 V in the presence of inhibitor at 2 g concentration, decreasing gradually to-0.2048 at 6 g inhibitor concentration. The compounds identified in the ES completely adsorbed onto the surface of stainless steel as observed from the EDX analysis. The ES adsorption on stainless steel surface obeyed Langmuir adsorption isotherm. A corroded morphology with pits was observed in the SEM results without ES which contrast the images obtained with the presence of ES.展开更多
Irradiation-induced defects frequently impede the slip of dislocations, resulting in a sharp decline in the performance of nuclear reactor structural materials, particularly core structural materials. In the present w...Irradiation-induced defects frequently impede the slip of dislocations, resulting in a sharp decline in the performance of nuclear reactor structural materials, particularly core structural materials. In the present work, molecular dynamics method is used to investigate the interactions between edge dislocations and three typical irradiation-induced defects(void,Frank loop, and stacking fault tetrahedron) with the sizes of 3 nm, 5 nm, and 7 nm at different temperatures in Fe–10Ni–20Cr alloy. The critical resolved shear stresses(CRSSs) are compared among different defect types after interacting with edge dislocations. The results show that the CRSS decreases with temperature increasing and defect size decreasing for each defect type during the interaction with edge dislocations, except for the case of 3-nm Frank loops at 900 K. According to a comparison, the CRSS in Frank loop is significantly higher than that of others of the same size, which is due to the occurrence of unfaulting and formation of superjog or stacking-fault complex during the interaction. The atomic evolution of irradiation-induced defects after interacting with dislocations can provide a novel insight into the design of new structural materials.展开更多
Glow discharge plasma nitriding of AISI 304 austenitic stainless steel has been carried out for different processing time under optimum discharge conditions established by spectroscopic analysis. The treated samples w...Glow discharge plasma nitriding of AISI 304 austenitic stainless steel has been carried out for different processing time under optimum discharge conditions established by spectroscopic analysis. The treated samples were analysed by X-ray diffraction （XRD） to explore the changes induced in the crystallographic structure. The XRD pattern confirmed the formation of an expanded austenite phase （TN） owing to incorporation of nitrogen as an interstitial solid solution in the iron lattice. A Vickers microhardness tester was used to evaluate the surface hardness as a function of indentation depth （μm）. The results showed clear evidence of surface changes with substantial increase in surface hardness.展开更多
Austenitic stainless steel(ASS) and High nickel steel(HNS) welding consumables are being used for welding Q&T steels, as they have higher solubility for hydrogen in austenitic phase, to avoid hydrogen induced crac...Austenitic stainless steel(ASS) and High nickel steel(HNS) welding consumables are being used for welding Q&T steels, as they have higher solubility for hydrogen in austenitic phase, to avoid hydrogen induced cracking(HIC) but they are very expensive. In recent years, the developments of low hydrogen ferritic steel(LHF) consumables that contain no hygroscopic compounds are utilized for welding Q&T steels. Heat affected zone(HAZ) softening is another critical issue during welding of armour grade Q&T steels and it depends on the welding process employed and the weld thermal cycle. In this investigation an attempt has been made to study the influence of welding consumables and welding processes on metallurgical characteristics of armour grade Q&T steel joints by various metallurgical characterization procedures. Shielded metal arc welding(SMAW) and flux cored arc welding(FCAW) processes were used for making welds using ASS, LHF and HNS welding consumables. The joints fabricated by using LHF consumables offered lower degree of HAZ softening and there is no evidence of HIC in the joints fabricated using LHF consumables.展开更多
The tensile strength and ductility of a high nitrogen nickel-free austenitic stainless steel with solution and cold rolling treatment were investigated by performing tensile tests at different strain rates and at room...The tensile strength and ductility of a high nitrogen nickel-free austenitic stainless steel with solution and cold rolling treatment were investigated by performing tensile tests at different strain rates and at room temperature. The tensile tests demonstrated that this steel exhibits a significant strain rate and cold rolling dependence of the tensile strength and ductility.With the increase of the strain rate from 10^-4s^-1to 1 s^-1, the yield strength and ultimate tensile strength increase and the uniform elongation and total elongation decrease. The analysis of the double logarithmic stress–strain curves showed that this steel exhibits a two-stage strain hardening behavior, which can be well examined and analyzed by using the Ludwigson equation. The strain hardening exponents at low and high strain regions（n2and n1） and the transition strain（εL） decrease with increasing strain rate and the increase of cold rolling RA. Based on the analysis results of the stress–strain curves, the transmission electron microscopy characterization of the microstructure and the scanning electron microscopy observation of the deformation surfaces, the significant strain rate and cold rolling dependence of the strength and ductility of this steel were discussed and connected with the variation in the work hardening and dislocation activity with strain rate and cold rolling.展开更多
The shielding and corrosion properties of the Alloy 709 advanced austenitic stainless steel have been investigated as a candidate canister material in spent fuel dry casks.The results revealed that the experimental an...The shielding and corrosion properties of the Alloy 709 advanced austenitic stainless steel have been investigated as a candidate canister material in spent fuel dry casks.The results revealed that the experimental and computational data of the linear and mass attenuation coefficients of the alloy are in good agreement,in which the attenuation coefficient values decreased with increasing photon energy.Alloy 709 was shown to exhibit the highest linear attenuation coefficient against gamma rays when compared to 304 and 316 stainless steels.On the other hand,Alloy 709 exhibited no considerable weight change over a 69-day period in circulating salt brines corrosion testing,while it showed an exponential increase of corrosion current density with temperature in acidic and basic corrosive solutions during electrochemical polarization corrosion testing.Furthermore,Alloy 709 was the least corroded steel compared to other austenitic stainless steels in both acidic and basic solutions.The optimistic results of the shielding and corrosion properties of Alloy 709 due to its chemical composition,suggest utilizing it as a canister material in spent nuclear fuel dry casks.展开更多
Hydrogen adsorption and diffusion on the surface of austenitic stainless steel are studied with atom probe field ion microscope(AP-FIM).Hydrogen is noticeably adsorbed on the surface at low temperature(85K)and diffuse...Hydrogen adsorption and diffusion on the surface of austenitic stainless steel are studied with atom probe field ion microscope(AP-FIM).Hydrogen is noticeably adsorbed on the surface at low temperature(85K)and diffuses into the bulk to a depth of about 40 atom layers.The diffusion activation energy is calculated to be 0.22eV(or 21.2KJ/mol).It is also found that the microstructure of a specimen charged with hydrogen is changed,and the distribution of hydrogen fluctuates with the depth.展开更多
The force flow cooled superconducting cable-in-conduit conductor （CICC） is used in both of EAST toroidal field （TF） and poloidal field （PF） coils. The conductor consists of multi-stage NbTi superconducting cable...The force flow cooled superconducting cable-in-conduit conductor （CICC） is used in both of EAST toroidal field （TF） and poloidal field （PF） coils. The conductor consists of multi-stage NbTi superconducting cable and 1.5 mm thick square jacket. The cable is pulled through in a thin wall circular jacket and then compacted to square cross-section conductor. The jacket material is SUS316LN austenitic stainless steel seamless tubes （about 10 m each）, which is assembled by butt-welding up to 600 m. The results of the welding procedure investigation and quality assurance procedures carrying out are described in this paper.展开更多
文摘The microstructure characteristies of the dual phase strueture of austenite and bamite obtained in a silicon high carbon low-alloy steel,isothermally transformed, have been inverstigated and compared witb that of the conventionai types of mierostructure. The influence of the isothermal transformation temperatures on the mierostrueture and the mechanical properties of the steel bas been examined. Therefore, the strengthening meehanism of the new dual phase steel with ultra-high strength has been revealed.
基金supported by the National Natural Science Foundation of China(Nos.12175231 and 11805131),Anhui Natural Science Foundation of China(No.2108085J05)Projects of International Cooperation and Exchanges NSFC(No.51111140389)the Collaborative Innovation Program of the Hefei Science Center,CAS(Nos.2021HSC-CIP020 and 2022HSCCIP009).
文摘Ferritic/martensitic(F/M)steel is widely used as a structural material in thermal and nuclear power plants.However,it is susceptible to intergranular damage,which is a critical issue,under service conditions.In this study,to improve the resistance to intergranular damage of F/M steel,a thermomechanical process(TMP)was employed to achieve a grain boundary engineering(GBE)microstructure in F/M steel P92.The TMP,including cold-rolling thickness reduction of 6%,9%,and 12%,followed by austenitization at 1323 K for 40 min and tempering at 1053 K for 45 min,was applied to the as-received(AR)P92 steel.The prior austenite grain(PAG)size,prior austenite grain boundary character distribution(GBCD),and connectivity of prior austenite grain boundaries(PAGBs)were investigated.Compared to the AR specimen,the PAG size did not change significantly.The fraction of coincident site lattice boundaries(CSLBs,3≤Σ≤29)and Σ3^(n) boundaries along PAGBs decreased with increasing reduction ratio because the recrystallization fraction increased with increasing reduction ratio.The PAGB connectivity of the 6%deformed specimen slightly deteriorated compared with that of the AR specimen.Moreover,potentiodynamic polarization studies revealed that the intergranular damage resistance of the studied steel could be improved by increasing the fraction of CSLBs along the PAGBs,indicating that the TMP,which involves low deformation,could enhance the intergranular damage resistance.
基金supported by the National Natural Science Foundation of China(Nos.12022515 and 11975304)the Youth Innovation Promotion Association,Chinese Academy of Sciences(No.Y202063)。
文摘The synergistic damage effect of irradiation and corrosion of reactor structural materials has been a prominent research focus.This paper provides a comprehensive review of the synergistic effects on the third-and fourth-generation fission nuclear energy structural materials used in pressurized water reactors and molten salt reactors.The competitive mechanisms of multiple influencing factors,such as the irradiation dose,corrosion type,and environmental temperature,are summarized in this paper.Conceptual approaches are proposed to alleviate the synergistic damage caused by irradiation and corrosion,thereby promoting in-depth research in the future and solving this key challenge for the structural materials used in reactors.
基金supported by the National Natural Science Foundation of China(No.U1967212)the Fundamental Research Funds for the Central Universities(No.2021MS032)the Nuclear Materials Innovation Foundation(No.WDZC-2023-AW-0305)。
文摘The evolution of dislocation loops in austenitic steels irradiated with Fe^(+)is investigated using cluster dynamics(CD)simulations by developing a CD model.The CD predictions are compared with experimental results in the literature.The number density and average diameter of the dislocation loops obtained from the CD simulations are in good agreement with the experimental data obtained from transmission electron microscopy(TEM)observations of Fe~+-irradiated Solution Annealed 304,Cold Worked 316,and HR3 austenitic steels in the literature.The CD simulation results demonstrate that the diffusion of in-cascade interstitial clusters plays a major role in the dislocation loop density and dislocation loop growth;in particular,for the HR3 austenitic steel,the CD model has verified the effect of temperature on the density and size of the dislocation loops.
文摘The hot compression tests of 7Mo super austenitic stainless(SASS)were conducted to obtain flow curves at the temperature of 1000-1200℃and strain rate of 0.001 s^(-1)to 1 s^(-1).To predict the non-linear hot deformation behaviors of the steel,back propagation-artificial neural network(BP-ANN)with 16×8×8 hidden layer neurons was proposed.The predictability of the ANN model is evaluated according to the distribution of mean absolute error(MAE)and relative error.The relative error of 85%data for the BP-ANN model is among±5%while only 42.5%data predicted by the Arrhenius constitutive equation is in this range.Especially,at high strain rate and low temperature,the MAE of the ANN model is 2.49%,which has decreases for 18.78%,compared with conventional Arrhenius constitutive equation.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.51171030 and 51604034)the Scientific and Technological Planning Project of Jilin Province,China(Grant No.20150520030JH)the Scientific and Technological Research Fund of Jilin Provincial Education Department during the Twelfth Five-year Plan Period,China(Grant No.2015-95)
文摘The effects of cyclic stress loading on the microstructual evolution and tensile properties of a medium-carbon super- bainitic steel were investigated. Experimental results show that the cyclic stress can induce the carbon gathering in austenite and phase transformation from film-like retained austenite to twin martensite, which will obviously enhance the tensile strength and the product of tensile strength and ductility. The higher the bainitic transformation temperature, the lower the transformation rate of the retained austenite. The amount and thickness of the film-like retained austenite play an important role during the cyclic stress induced phase transformation.
文摘High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance.Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties.The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding(SMAW), gas tungsten arc welding(GTAW), electron beam welding(EBW) and friction stir welding(FSW) processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds.Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds.Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.11474308,11574343,and 11774377)
文摘Ultrasonic inspection of austenitic steel weld is a great challenge due to skewed and distorted beam in such a highly anisotropic and inhomogeneous material. To improve the ultrasonic measurement in this situation, it is essential to have an in-depth understanding of ultrasound characteristics in austenitic steel weld. To meet such a need, in the present study we propose a method which combines the weld model, Dijkstra’s path-finding algorithm and Gaussian beam equivalent point source model to calculate the acoustic fields from ultrasonic phased array in such a weld. With this method, the acoustic field in a steel-austenitic weld-steel three-layered structure for a linear phase array transducer is calculated and the propagation characteristics of ultrasound in weld are studied. The research results show that the method proposed here is capable of calculating the acoustic field in austenitic weld. Additionally, beam steering and focusing can be still realized in the austenitic steel weld and the beam distortion is more severe in the middle of weld than at other positions.
基金supported by QAU URF,Pakistan Science Foundation(PSF)Project No.PSF/RES/Phys(152),HEC Project 20-2002(R&D)and HEC Project for Plasma Physics Laboratory Gomal University
文摘A glow discharge plasma nitriding reactor in the presence of an active screen cage is optimized in terms of current density,filling pressure and hydrogen concentrations using optical emission spectroscopy（OES）.The samples of AISI 304 are nitrided for different treatment times under optimum conditions.The treated samples were analyzed by X-ray diffraction（XRD） to explore the changes induced in the crystallographic structure.The XRD pattern confirmed the formation of iron and chromium nitrides arising from incorporation of nitrogen as an interstitial solid solution in the iron lattice.A Vickers microhardness tester was used to evaluate the surface hardness as a function of treatment time（h）.The results showed clear evidence of improved surface hardness and a substantial amount of decrease in the treatment time compared with the previous work.
基金supported by the National Natural Science Foundation of China(Nos.51271171 and 11775150)
文摘The effect of dissolved oxygen(DO) on the stress corrosion cracking(SCC) of 310 S in supercritical water was investigated using slow-strain-rate tensile tests.The tensile properties, fracture morphology, and distribution of the chemical composition of the oxide were analyzed to evaluate the SCC susceptibility of 310 S. The results showed that the rupture elongation decreased significantly as the degree of DO increased. A brittle fracture mode was observed on the fracture surface, and only intergranular cracking was observed on the surface of the gauge section, regardless of the DO. Cracks were widely distributed on the gauge surface near the fracture surface.Oxides were observed in the cracks with two-layered structures, i.e., a Cr-rich inner oxide layer and an Fe-rich outer oxide layer.
基金Project supported by the National Natural Science Foundations of China (Grant Nos.51371089 and 51201068)the National Key Basic Research and Development Program of China (Grant No.2010CB631001)
文摘Effects of cold rolling deformation on the microstructure, hardness, and creep behavior of high nitrogen austenitic stainless steel （HNASS） are investigated. Microstructure characterization shows that 70% cold rolling deformation results in significant refinement of the microstructure of this steel, with its average twin thickness reducing from 6.4 μm to 14 nm. Nanoindentation tests at different strain rates demonstrate that the hardness of the steel with nano-scale twins （nt-HNASS） is about 2 times as high as that of steel with micro-scale twins （mt-HNASS）. The hardness of nt-HNASS exhibits a pronounced strain rate dependence with a strain rate sensitivity （m value） of 0.0319, which is far higher than that of mt-HNASS （m = 0.0029）. nt-HNASS shows more significant load plateaus and a higher creep rate than mt-HNASS. Analysis reveals that higher hardness and larger m value of nt-HNASS arise from stronger strain hardening role, which is caused by the higher storage rate of dislocations and the interactions between dislocations and high density twins. The more significant load plateaus and higher creep rates of nt-HNASS are due to the rapid relaxation of the dislocation structures generated during loading.
文摘The effect of egg shell powder(ES) as an environmental friendly inhibitor was studied for its corrosion inhibitive tendency on N08904 austenitic stainless steel in simulated saline(3.5% NaCl) solution using potentiodynamic polarization, weight loss, and SEM/EDX at room temperature. The experimental data explained the effective performance of ES with values of 57%-100% inhibition efficiency, at 2 g-10 g inhibitor concentration from weight loss tests due to the inhibition of stainless steel. The electrochemical action was as a result of the ionized particles which inhibit the compound influencing the redox reaction mechanism causing surface corrosion. ES's best performance was achieved when 6 g of the inhibitor concentration was added to the saline medium. Corrosion rate value decreased progressively with the presence of inhibitor because of anions adsorption at the interface of the metal film. Corrosion potential(Ecorr) value was found to decrease from-0.3991 V to-0.3447 V in the presence of inhibitor at 2 g concentration, decreasing gradually to-0.2048 at 6 g inhibitor concentration. The compounds identified in the ES completely adsorbed onto the surface of stainless steel as observed from the EDX analysis. The ES adsorption on stainless steel surface obeyed Langmuir adsorption isotherm. A corroded morphology with pits was observed in the SEM results without ES which contrast the images obtained with the presence of ES.
基金supported by the National MCF Energy Research and Development Program,China (Grant No. 2018YFE0308101)the China National Nuclear Corporation Centralized Research and Development Project (Grant No. FY18000120)。
文摘Irradiation-induced defects frequently impede the slip of dislocations, resulting in a sharp decline in the performance of nuclear reactor structural materials, particularly core structural materials. In the present work, molecular dynamics method is used to investigate the interactions between edge dislocations and three typical irradiation-induced defects(void,Frank loop, and stacking fault tetrahedron) with the sizes of 3 nm, 5 nm, and 7 nm at different temperatures in Fe–10Ni–20Cr alloy. The critical resolved shear stresses(CRSSs) are compared among different defect types after interacting with edge dislocations. The results show that the CRSS decreases with temperature increasing and defect size decreasing for each defect type during the interaction with edge dislocations, except for the case of 3-nm Frank loops at 900 K. According to a comparison, the CRSS in Frank loop is significantly higher than that of others of the same size, which is due to the occurrence of unfaulting and formation of superjog or stacking-fault complex during the interaction. The atomic evolution of irradiation-induced defects after interacting with dislocations can provide a novel insight into the design of new structural materials.
基金supported partially by the Higher Education Commission Research Project for Plasma Physics of Pakistan
文摘Glow discharge plasma nitriding of AISI 304 austenitic stainless steel has been carried out for different processing time under optimum discharge conditions established by spectroscopic analysis. The treated samples were analysed by X-ray diffraction （XRD） to explore the changes induced in the crystallographic structure. The XRD pattern confirmed the formation of an expanded austenite phase （TN） owing to incorporation of nitrogen as an interstitial solid solution in the iron lattice. A Vickers microhardness tester was used to evaluate the surface hardness as a function of indentation depth （μm）. The results showed clear evidence of surface changes with substantial increase in surface hardness.
基金Armament Research Board (ARMREB), New Delhi for funding this project work (Project no. MAA/03/ 41)
文摘Austenitic stainless steel(ASS) and High nickel steel(HNS) welding consumables are being used for welding Q&T steels, as they have higher solubility for hydrogen in austenitic phase, to avoid hydrogen induced cracking(HIC) but they are very expensive. In recent years, the developments of low hydrogen ferritic steel(LHF) consumables that contain no hygroscopic compounds are utilized for welding Q&T steels. Heat affected zone(HAZ) softening is another critical issue during welding of armour grade Q&T steels and it depends on the welding process employed and the weld thermal cycle. In this investigation an attempt has been made to study the influence of welding consumables and welding processes on metallurgical characteristics of armour grade Q&T steel joints by various metallurgical characterization procedures. Shielded metal arc welding(SMAW) and flux cored arc welding(FCAW) processes were used for making welds using ASS, LHF and HNS welding consumables. The joints fabricated by using LHF consumables offered lower degree of HAZ softening and there is no evidence of HIC in the joints fabricated using LHF consumables.
基金Project supported by the National Natural Science Foundations of China(Grant Nos.51371089 and 51401083)
文摘The tensile strength and ductility of a high nitrogen nickel-free austenitic stainless steel with solution and cold rolling treatment were investigated by performing tensile tests at different strain rates and at room temperature. The tensile tests demonstrated that this steel exhibits a significant strain rate and cold rolling dependence of the tensile strength and ductility.With the increase of the strain rate from 10^-4s^-1to 1 s^-1, the yield strength and ultimate tensile strength increase and the uniform elongation and total elongation decrease. The analysis of the double logarithmic stress–strain curves showed that this steel exhibits a two-stage strain hardening behavior, which can be well examined and analyzed by using the Ludwigson equation. The strain hardening exponents at low and high strain regions（n2and n1） and the transition strain（εL） decrease with increasing strain rate and the increase of cold rolling RA. Based on the analysis results of the stress–strain curves, the transmission electron microscopy characterization of the microstructure and the scanning electron microscopy observation of the deformation surfaces, the significant strain rate and cold rolling dependence of the strength and ductility of this steel were discussed and connected with the variation in the work hardening and dislocation activity with strain rate and cold rolling.
基金supported by the Russell Family Foundation Grant for research on High Level Waste Packages and Dry Casksthe Department of Nuclear Engineering at North Carolina State University。
文摘The shielding and corrosion properties of the Alloy 709 advanced austenitic stainless steel have been investigated as a candidate canister material in spent fuel dry casks.The results revealed that the experimental and computational data of the linear and mass attenuation coefficients of the alloy are in good agreement,in which the attenuation coefficient values decreased with increasing photon energy.Alloy 709 was shown to exhibit the highest linear attenuation coefficient against gamma rays when compared to 304 and 316 stainless steels.On the other hand,Alloy 709 exhibited no considerable weight change over a 69-day period in circulating salt brines corrosion testing,while it showed an exponential increase of corrosion current density with temperature in acidic and basic corrosive solutions during electrochemical polarization corrosion testing.Furthermore,Alloy 709 was the least corroded steel compared to other austenitic stainless steels in both acidic and basic solutions.The optimistic results of the shielding and corrosion properties of Alloy 709 due to its chemical composition,suggest utilizing it as a canister material in spent nuclear fuel dry casks.
基金Project supported by the National Science Foundstion of China.
文摘Hydrogen adsorption and diffusion on the surface of austenitic stainless steel are studied with atom probe field ion microscope(AP-FIM).Hydrogen is noticeably adsorbed on the surface at low temperature(85K)and diffuses into the bulk to a depth of about 40 atom layers.The diffusion activation energy is calculated to be 0.22eV(or 21.2KJ/mol).It is also found that the microstructure of a specimen charged with hydrogen is changed,and the distribution of hydrogen fluctuates with the depth.
基金The project supported by the National Meg-Science Engineering Project of the Chinese Government
文摘The force flow cooled superconducting cable-in-conduit conductor （CICC） is used in both of EAST toroidal field （TF） and poloidal field （PF） coils. The conductor consists of multi-stage NbTi superconducting cable and 1.5 mm thick square jacket. The cable is pulled through in a thin wall circular jacket and then compacted to square cross-section conductor. The jacket material is SUS316LN austenitic stainless steel seamless tubes （about 10 m each）, which is assembled by butt-welding up to 600 m. The results of the welding procedure investigation and quality assurance procedures carrying out are described in this paper.
