WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content o...WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.展开更多
The performance of a material is directly affected by its microstructural development during the solidification phase. Discrete cellular automaton (CA) models are widelyused in materials science to simulate and predic...The performance of a material is directly affected by its microstructural development during the solidification phase. Discrete cellular automaton (CA) models are widelyused in materials science to simulate and predict microstructural growth. This review comprehensively explains the developments and applications of CA in solidification structure simulation, including the theoretical underpinnings, computational procedures, software development, and recent advances. Summarizes the potential and limitations of cellular automata in understanding microstructure evolution during solidification, explores the evolution of microstructures during solidification, and adds to our existing knowledge of cellular automaton theory. Finally, the research trend in simulating the evolution of the solidification microstructure using cellular automaton theory is explored.展开更多
ZnO thin films with varying Ta concentrations were fabricated through magnetron sputtering.The crystallinity and surface morphology of the ZnO films are significantly influenced by the incorporation of Ta,as evidenced...ZnO thin films with varying Ta concentrations were fabricated through magnetron sputtering.The crystallinity and surface morphology of the ZnO films are significantly influenced by the incorporation of Ta,as evidenced by the X-ray diffraction and scanning electron microscopy results.The lattice constants,as determined by X-ray diffraction,contradict the disparity in Ta and Zn ion radii,which is attributed to the impact of interstitial defects.This inconsistency introduces variations in carrier concentration in this experiment compared with prior studies.Subsequent exploration of the luminescent characteristics and emission mechanism of defect levels in Ta-doped ZnO films was conducted through photoluminescence.Furthermore,the factors influencing the bandgap are discussed.展开更多
Pitch is a complex mixture of polycyclic aromatic hydrocarbons and their non-metal derivatives that has a high carbon content.Using pitch as a precursor for carbon materials in alkali metal ion(Li^(+)/Na^(+)/K^(+))bat...Pitch is a complex mixture of polycyclic aromatic hydrocarbons and their non-metal derivatives that has a high carbon content.Using pitch as a precursor for carbon materials in alkali metal ion(Li^(+)/Na^(+)/K^(+))batteries has become of great interest.However,its direct pyrolysis often leads to microstructures with a high orientation and small interlayer spacing due to uncontrolled liquid-phase carbonization,resulting in subpar electrochemical performance.It is therefore important to control the microstructures of pitch-derived carbon materials in order to improve their electrochemical properties.We evaluate the latest progress in the development of these materials using various microstructural engineering approaches,highlighting their use in metal-ion batteries and supercapacitors.The advantages and limitations of pitch molecules and their carbon derivatives are outlined,together with strategies for their modification in order to improve their properties for specific applications.Future research possibilities for structure optimization,scalable production,and waste pitch recycling are also considered.展开更多
Microstructure and mechanical properties of aged Mg-10Gd-2Y-0.4Zr-0.4Ag alloy sheets prepared by different rolling routes were investigated.The results showed that the cross rolling aged(CRA)sheet possesses larger gra...Microstructure and mechanical properties of aged Mg-10Gd-2Y-0.4Zr-0.4Ag alloy sheets prepared by different rolling routes were investigated.The results showed that the cross rolling aged(CRA)sheet possesses larger grain size than unidirectional rolling aged(URA)sheet due to the occurrence of dynamic recovery during rolling which reduces the dislocation density and delays dynamic recrystallization(DRX).The URA sheet has basal texture and RD favored texture while CRA sheet has multiple-peak texture.Both sheets precipitate β'phase and CRA sheet exhibits a stronger aging response.The CRA sheet has higher yield strength and tensile strength than URA sheet,with reduced yield strength anisotropy but increased tensile strength anisotropy.Taking into account different strengthening mechanisms,although the finer grain size of URA sheet enhances grain boundary strengthening,CRA sheet is more responsive to aging,leading to superior aging-precipitated phase strengthening and consequently higher yield strength.展开更多
In the process of protecting ferrous materials,aluminum coating usually forms a dense oxide film on the surface of the iron-based alloy.However,the capacity of the sacrificial anode is rather insufficient.In order to ...In the process of protecting ferrous materials,aluminum coating usually forms a dense oxide film on the surface of the iron-based alloy.However,the capacity of the sacrificial anode is rather insufficient.In order to solve this problem,the microstructure and electrochemical corrosion properties of Al-8Si-3Fe-xIn alloy under low chlorine conditions were studied.The results show that indium(In)dissolves to form In^(3+)and In^(+)reverse plating on the surface of the bare substrate to form a passivation film defect.When the In content is high,the segregated In forms an activation point in the form of a cathode phase.In activatesτ_(6)phase to form a micro-couple,which improves the non-uniform corrosion.The In-containing corrosion products at the phase boundary hinder the diffusion of Cl−.With an increase of In content,the self-corrosion potential(Ecorr)of the alloy shifts negatively,and the self-corrosion current density(Jcorr)decreases from 6.477μA/cm^(2)to 1.352μA/cm^(2),and then increases gradually.However,when the In content is 0.1%,the Ecorr of the alloy changes from−0.824 V to−0.932 V,and the Jcorr decreases from 6.477μA/cm^(2)to 4.699μA/cm^(2),suggesting that the use of sacrificial anode will give the best effect.展开更多
Magnesium alloys as medical implant materials necessitate a lower and adjustable corrosion rate for clinical applications.The microstructure and corrosion behavior of AZ31Mn-xEr(x=0.1,0.5,1.2)alloys were systematicall...Magnesium alloys as medical implant materials necessitate a lower and adjustable corrosion rate for clinical applications.The microstructure and corrosion behavior of AZ31Mn-xEr(x=0.1,0.5,1.2)alloys were systematically investigated using optical microscopy(OM),scanning electron microscopy(SEM),and X-ray photoelectron spectroscopy(XPS),combined with Tafel polarization and electrochemical impedance spectroscopy(EIS)analyses.The findings showed that the alloying element Er refined the grain structure during solidification by increasing the nucleation rate and forming a secondary phase of Al_(3)Er with Al.The Er and Mg in the matrix co-oxidize to form a dense MgO/Er_(2)O_(3)composite oxide,preventing the formation of loose magnesium hydroxide/basic magnesium carbonate.The trace alloying element Mn interacts with impurities Fe in the magnesium matrix to form an AlFeMn second phase,reducing micro-galvanic corrosion driving force.Electrochemical testing in a 3.5%NaCl solution demonstrated a marked reduction in corrosion rate from 10.46 mm/a(AZ 31 Mn alloy)to 0.44 mm/a(AZ31Mn-1.2Er alloy).This research offers a reference for searching for corrosion-resistant magnesium alloy and degradable medical magnesium alloy materials.展开更多
This work aimed to(i)understand conventional and pulse gas tungsten arc welding(GTAW)of AZ31B,and(ii)explore high frequency welding(100 Hz-1500 Hz).GTA welding with alternating current(AC)and direct current electrode ...This work aimed to(i)understand conventional and pulse gas tungsten arc welding(GTAW)of AZ31B,and(ii)explore high frequency welding(100 Hz-1500 Hz).GTA welding with alternating current(AC)and direct current electrode positive(DCEP)polarities yielded crack-free partial penetration welds for6 mm thick AZ31B alloy sheet.Welding under direct current electrode negative(DCEN)polarity with identical parameters as that for AC and DCEP resulted in full penetration welds that had microcracks.Defect-free full-penetration welds could be accomplished with pulse GTA welding using DCEN polarity at a pulse frequency of 1 Hz with a pulse duration ratio of 1:1.The resultant DCEN P 1:1 weld metal had a microstructure finer than the conventional DCEN weld.Welds produced with pulse duration ratios of 1:2and 1:4 lacked penetration but had a much finer microstructures because of the lower heat input.The arc constriction by the high frequency pulsing in the Activ Arc■-High frequency(AA-HF)mode welding was responsible for deeper penetration.Welds produced under DCEN pulsing and AA-HF conditions had hardness higher than conventional DCEN,DCEP and AC GTA welds,attributed to the finer microstructure.AA-HF GTA welding produced defect free deeper penetration welds with good microstructural features/mechanical properties and also gave an advantage of 50%enhanced productivity when welded at1500 Hz.展开更多
It is of great significance to study the corrosion process of aluminum(Al)alloys fasteners in order to mitigate corrosion for their widespread applications.In this paper,a method for enhancing the corrosion resistance...It is of great significance to study the corrosion process of aluminum(Al)alloys fasteners in order to mitigate corrosion for their widespread applications.In this paper,a method for enhancing the corrosion resistance of Al alloy fasteners is proposed.7075 Al alloy parts with a fine-grained microstructure were prepared by pre-heat treatment(PHT),combined subsequent equal channel angular pressing(ECAP)and cold upsetting(CU).The corrosion behavior of the specimens was investigated by intergranular corrosion and electrochemical test.Microstructure investigations were carried out by field emission scanning electron microscopy,energy dispersive spectrometer and transmission electron microscopy.The relationship between microstructural evolution and corrosion resistance changes was also explored.The results show that both PHT and ECAP-CU significantly improved the corrosion resistance of the samples and modified the corrosion process.The open circuit potential,corrosion current density and corrosion rate of the alloy on electrochemical test were(-0.812±8.854)×10^(-5) V(vs.SCE),(6.379±0.025)×10^(-6) A/cm^(2) and 0.066 mm/year,respectively,and the intergranular corrosion depth was(557±8)μm.The main factor controlling the corrosion behavior was the microstructure evolution.After PHT,the disappearance of the dendritic structure and the dissolution of the nonequilibrium second phase eliminated the potential difference between the phases,reducing the free energy in the as cast state.When ECAP-CU was used after PHT,the grain refinement was accompanied by a high density of grain boundaries and dislocations,which led to the formation of a denser passivation film on the alloy surface,improving the corrosion resistance in an aggressive environment.展开更多
In this work,ultrasonic energy field assistance combined with tempering treatment is proposed to improve the microstructure and mechanical properties of A517Q alloy steel fabricated by laser directed energy deposition...In this work,ultrasonic energy field assistance combined with tempering treatment is proposed to improve the microstructure and mechanical properties of A517Q alloy steel fabricated by laser directed energy deposition(LDED).The effects of ultrasonic vibration(UV)and tempering treatment on microstructure evolution,microhardness distribution and mechanical properties of deposition layer were studied in detail.The microstructure of UV assisted LDED sample after tempering is mainly composed of tempered sorbite(TS).Due to the improvement of microstructure inhomogeneity and grains refinement,UV assisted LDED sample with tempering treatment obtains excellent mechanical properties.The ultimate tensile strength(UTS),yield strength(YS)and elongation after breaking(EL)reach 765 MPa,657 MPa and 19.5%,the increase ratios of UTS and YS are 14.5%and 33.8%while maintaining plasticity compared to original LDED sample,respectively.It is obvious that ultrasonic vibration combined with tempering is a potential and effective method to obtain uniform microstructure and excellent mechanical properties in metal laser directed energy deposition field.展开更多
Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technologic...Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technological Research Council of Turkey(TÜB˙ITAK)for receiving financial support for this work through the 2221 Fellowship Program for Visiting Scientists and Scientists on Sabbatical Leave(Grant ID:E 21514107-115.02-228864).Sasan YAZDANI also expresses his gratitude to Sahand University of Technology for granting him sabbatical leave to facilitate the completion of this research.展开更多
High-entropy alloy composites(HEACs)have attracted significant attention due to their exceptional mechanical properties and chemical stability.By adjusting the content of reinforcing particles in the high-entropy allo...High-entropy alloy composites(HEACs)have attracted significant attention due to their exceptional mechanical properties and chemical stability.By adjusting the content of reinforcing particles in the high-entropy alloy and by employing advanced additive manufacturing techniques,high-performance HEACs can be fabricated.However,there is still considerable room for improvement in their performance.In this study,CoCrFeMnNi HEA powders were used as the matrix,and NiCoFeAlTi high-entropy intermetallic powders were used as the high-entropy reinforcement(HER).CoCrFeMnNi/NiCoFeAlTi HEACs were fabricated using selective laser melting technology.The study results indicate that after aging,the microstructure of HEACs with HER exhibits Al-and Ti-rich nano-oxide precipitates with an orthorhombic CMCM type structure system.After aging at 873 K for 2 h,HEACs with HER achieved excellent overall mechanical properties,with an ultimate tensile strength of 731 MPa.This is attributed to the combined and synergistic effects of precipitation strengthening,dislocation strengthening,and the high lattice distortion caused by high intragranular defects,which provide a multi-scale strengthening and hardening mechanism for the plastic deformation of HEACs with HER.This study demonstrates that aging plays a crucial role in controlling the precipitate phases in complex multi-element alloys.展开更多
The modification behavior of different Er contents on the microstructures and properties of as-cast 8030 aluminum alloy was investigated by optical microscopy(OM),scanning electron microscopy(SEM),X-ray diffraction(XR...The modification behavior of different Er contents on the microstructures and properties of as-cast 8030 aluminum alloy was investigated by optical microscopy(OM),scanning electron microscopy(SEM),X-ray diffraction(XRD),energy dispersive spectroscopy(EDS),transmission electron microscopy(TEM),hardness test,electrical conductivity test and tensile property test.The results show that the addition of Er can refine the grains of as-cast alloy,which mainly promotes the nucleation ofα-Al by causing constitutional supercooling and forming the Al 3 Er nanoparticles as a heterogeneous nucleation core.Er can change the morphology of Al-Al_(6) Fe eutectic structure of the alloy,furthermore,Er can adsorb on the surface of the Al_(6) Fe phase to refine the Al_(6) Fe phase in eutectic structure.Er can improve the tensile properties,especially the elongation of as-cast 8030 aluminum alloy,which is attributed to the modification of Al-Al_(6) Fe eutectic and Al_(6) Fe phase.展开更多
The effect of forging on the microstructure and texture evolution of a high Nb containing Ti-45Al-7Nb-0.3W(at.%)alloy was investigated by X-ray diffractometer(XRD),scanning electron microscopy(SEM),and transmission el...The effect of forging on the microstructure and texture evolution of a high Nb containing Ti-45Al-7Nb-0.3W(at.%)alloy was investigated by X-ray diffractometer(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The results show that the as-cast alloy is mainly composed of α_(2)/γ lamellar colonies with a mean size of 70μm,but the hot-forged pancake displays a near duplex microstructure(DP).Kinking and bending of lamellar colonies,deformation twinning and dynamic recrystallization(DRX)occur during hot forging.Meanwhile,dense dislocations in theβphase after forging suggest that the high-temperature β phase with a disordered structure is favorable for improving the hot-workability of the alloy.Unlike the common TiAl casting texture,the solidification process of the investigated as-cast alloy with high Nb content is completely via the β phase region,resulting in the formation of a<110>γ fiber texture where the<110>γ aligns parallel to the heat-flow direction.In comparison,the relatively strong<001>and weak<302>texture components in the as-forged alloy are attributed to the deformation twinning.After annealing,static recrystallization occurs at the twin boundary and intersections,which weakens the deformation texture.展开更多
The effect of an ultrasonic field on the microstructure and mechanical properties of 7085 aluminum alloy during solidification was investigated by optical microscopy, Vickers hardness test, tensile test, scanning elec...The effect of an ultrasonic field on the microstructure and mechanical properties of 7085 aluminum alloy during solidification was investigated by optical microscopy, Vickers hardness test, tensile test, scanning electron microscopy (SEM) with energy dispersive X-ray spectrometry, and electron probe micro-analysis (EPMA). The results showed that the grains of aluminum alloy were significantly refined and secondary phases were dispersed and distributed uniformly at the grain boundaries, due to ultrasonic treatment (UST). By EPMA, it was observed that the distribution of the main elements A1, Zn, Mg and Cu was more homogeneous in alloys with UST, than in alloys without UST. The mechanical properties of the aluminum alloy also significantly improved. As demonstrated by the SEM fractography of the fractured faces of several castings, fracture of the unrefined specimens occurred in a brittle manner, whereas the cracks of the refined specimens showed quasi-cleavage fracture.展开更多
Mg–8Li–3Al–0.7Si alloy was prepared by casting and deformed by hot extrusion in this study.And the microstructure of as-cast and extruded specimens was analyzed with OM,XRD,SEM and EDS.Results show that the specime...Mg–8Li–3Al–0.7Si alloy was prepared by casting and deformed by hot extrusion in this study.And the microstructure of as-cast and extruded specimens was analyzed with OM,XRD,SEM and EDS.Results show that the specimens are composed ofα-Mg,β-Li,AlLi,MgLiAl2 and Mg2Si phases.In as-extruded specimen,the microstructure is refined and theβ-Li phase has the effect of coordination during deformation.After hot extrusion,Chinese script Mg2Si phase is crushed into block-like and distributes uniformly in the matrix.Mechanical properties results show that the strength and elongation are both improved after hot extrusion.展开更多
The microstructure and Gd-rich phase evolution of as-cast AZ31-xGd(x=0,1.5 wt.%,2.0 wt.%and 2.5 wt.%)magnesium alloys during semi-solid isothermal heat treatment were investigated deeply in the present work.Results sh...The microstructure and Gd-rich phase evolution of as-cast AZ31-xGd(x=0,1.5 wt.%,2.0 wt.%and 2.5 wt.%)magnesium alloys during semi-solid isothermal heat treatment were investigated deeply in the present work.Results showed that the lamellar(Mg,Al)3Gd phases transformed into the particle-like Al2Gd phases in AZ31 magnesium alloys with Gd addition during semi-solid isothermal heat treatment,leading to yielding more sphericalα-Mg grains.When Gd content is 2.0 wt.%,the size of semi-solid spherical grains reaches the minimum.The main mechanism of grain refinement lies in the remelting of dendritic branches as well as the auxiliary effect of a small number of Al2Gd particles as grain refining inoculants.Meanwhile,Al2Gd particles enriched at the solid-liquid interfaces can remarkably retard the growth rate ofα-Mg grains.A reduction of deformation resistance has been successfully achieved in AZ31-2.0Gd magnesium alloy after semi-solid isothermal heat treatment,which shows a moderate compressive deformation resistance(230 MPa),comparing to the as-cast AZ31 magnesium alloy(280 MPa)and semi-solid AZ31 magnesium alloy(209 MPa).展开更多
The effects of rare earth ytterbium(Yb)addition and hot extrusion on the microstructure and corrosion behavior of as-cast ADC12 were studied by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersiv...The effects of rare earth ytterbium(Yb)addition and hot extrusion on the microstructure and corrosion behavior of as-cast ADC12 were studied by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS)and X-ray diffraction(XRD).The experimental results demonstrate that both the Si phase andβ-Al_(5)FeSi phase in the alloy with 0.9 wt%Yb have been remarkably refined,and the Al3Yb intermetallic compound has also been obtained.The Si,β-Al5FeSi,and rare earth phases are further refined in the alloy at 0.9 wt%Yb and hot extrusion.The results of the immersion corrosion tests and electrochemical experiments show that the corrosion current density(8.56μA/cm^(2))of the alloy with 0.9 wt%Yb addition and hot extrusion is 50.6%lower than the untreated alloy(17.33μA/cm^(2)),and the polarization resistance(9252Ω·cm^(2))was 71.3%higher than the untreated alloy(2654Ω·cm^(2)).The corrosion in the cathode phase in the micro-battery was refined to varying degrees attributable to the addition of Yb and hot extrusion,where the cathode reaction in the corrosion process caused a decrease of the corrosion rate.展开更多
A reasonable heat treatment process for TC4 ELI titanium alloy is crucial to tune microstructures to improve its explosion resistance.However,there is limited investigation on tuning microstructures of TC4 ELI to impr...A reasonable heat treatment process for TC4 ELI titanium alloy is crucial to tune microstructures to improve its explosion resistance.However,there is limited investigation on tuning microstructures of TC4 ELI to improve explosion resistance.Moreover,the current challenge is quantifying microstructural changes'effects on explosion resistance and incorporating microstructural changes into finite element models.This work aims to tune microstructures to improve explosion resistance and elucidate their anti-explosion mechanism,and find a suitable method to incorporate microstructural changes into finite element models.In this work,we systematically study the deformation and failure characteristics of TC4 ELI plates with varying microstructures using an air explosion test and LS-DYNA finite element modeling.The Johnson-Cook(JC)constitutive parameters are used to quantify the effects of microstructural changes on explosion resistance and incorporate microstructural changes into finite element models.Because of the heat treatment,one plate has equiaxed microstructure and the other has bimodal microstructure.The convex of the plate after the explosion has a quadratic relationship with the charge mass,and the simulation results demonstrate high reliability,with the error less than 17.5%.Therefore,it is feasible to obtain corresponding JC constitutive parameters based on the differences in microstructures and mechanical properties and characterize the effects of microstructural changes on explosion resistance.The bimodal target exhibits excellent deformation resistance.The response of bimodal microstructure to the shock wave may be more intense under explosive loading.The well-coordinated structure of the bimodal target enhances its resistance to deformation.展开更多
The evolution of mechanical properties,localized corrosion resistance of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging(NIA)was investigated by hardness test,electrical conductivity test,tensile test,inte...The evolution of mechanical properties,localized corrosion resistance of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging(NIA)was investigated by hardness test,electrical conductivity test,tensile test,intergranular corrosion test,exfoliation corrosion test,slow strain rate tensile test and electrochemical test,and the mechanism has been discussed based on microstructure examination by optical microscopy,electron back scattered diffraction,scanning electron microscopy and scanning transmission electron microscopy.The NIA treatment includes a heating stage from 40℃to 180℃with a rate of 20℃/h and a cooling stage from 180℃to 40℃with a rate of 10℃/h.The results show that the hardness and strength increase rapidly during the heating stage of NIA since the increasing temperature favors the nucleation and the growth of strengthening precipitates and promotes the transformation of Guinier-Preston(GPI)zones toη'phase.During the cooling stage,the sizes ofη'phase increase with a little change in the number density,leading to a further slight increase of the hardness and strength.As NIA proceeds,the corroded morphology in the alloy changes from a layering feature to a wavy feature,the maximum corrosion depth decreases,and the reason has been analyzed based on the microstructural and microchemical feature of precipitates at grain boundaries and subgrain boundaries.展开更多
基金Project(2021YFC2801904)supported by the National Key R&D Program of ChinaProject(KY10100230067)supported by the Basic Product Innovation Research Project,China+3 种基金Projects(52271130,52305344)supported by the National Natural Science Foundation of ChinaProjects(ZR2020ME017,ZR2020QE186)supported by the Natural Science Foundation of Shandong Province,ChinaProjects(AMGM2024F11,AMGM2021F10,AMGM2023F06)supported by the Science Fund of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai,ChinaProject(KY90200210015)supported by Leading Scientific Research Project of China National Nuclear Corporation(CNNC),China。
文摘WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.
文摘The performance of a material is directly affected by its microstructural development during the solidification phase. Discrete cellular automaton (CA) models are widelyused in materials science to simulate and predict microstructural growth. This review comprehensively explains the developments and applications of CA in solidification structure simulation, including the theoretical underpinnings, computational procedures, software development, and recent advances. Summarizes the potential and limitations of cellular automata in understanding microstructure evolution during solidification, explores the evolution of microstructures during solidification, and adds to our existing knowledge of cellular automaton theory. Finally, the research trend in simulating the evolution of the solidification microstructure using cellular automaton theory is explored.
基金supported by the National Natural Science Foundation of China(61774140).
文摘ZnO thin films with varying Ta concentrations were fabricated through magnetron sputtering.The crystallinity and surface morphology of the ZnO films are significantly influenced by the incorporation of Ta,as evidenced by the X-ray diffraction and scanning electron microscopy results.The lattice constants,as determined by X-ray diffraction,contradict the disparity in Ta and Zn ion radii,which is attributed to the impact of interstitial defects.This inconsistency introduces variations in carrier concentration in this experiment compared with prior studies.Subsequent exploration of the luminescent characteristics and emission mechanism of defect levels in Ta-doped ZnO films was conducted through photoluminescence.Furthermore,the factors influencing the bandgap are discussed.
文摘Pitch is a complex mixture of polycyclic aromatic hydrocarbons and their non-metal derivatives that has a high carbon content.Using pitch as a precursor for carbon materials in alkali metal ion(Li^(+)/Na^(+)/K^(+))batteries has become of great interest.However,its direct pyrolysis often leads to microstructures with a high orientation and small interlayer spacing due to uncontrolled liquid-phase carbonization,resulting in subpar electrochemical performance.It is therefore important to control the microstructures of pitch-derived carbon materials in order to improve their electrochemical properties.We evaluate the latest progress in the development of these materials using various microstructural engineering approaches,highlighting their use in metal-ion batteries and supercapacitors.The advantages and limitations of pitch molecules and their carbon derivatives are outlined,together with strategies for their modification in order to improve their properties for specific applications.Future research possibilities for structure optimization,scalable production,and waste pitch recycling are also considered.
基金Project(2023GK2020)supported by the Key Research and Development Program of Hunan Province,China。
文摘Microstructure and mechanical properties of aged Mg-10Gd-2Y-0.4Zr-0.4Ag alloy sheets prepared by different rolling routes were investigated.The results showed that the cross rolling aged(CRA)sheet possesses larger grain size than unidirectional rolling aged(URA)sheet due to the occurrence of dynamic recovery during rolling which reduces the dislocation density and delays dynamic recrystallization(DRX).The URA sheet has basal texture and RD favored texture while CRA sheet has multiple-peak texture.Both sheets precipitate β'phase and CRA sheet exhibits a stronger aging response.The CRA sheet has higher yield strength and tensile strength than URA sheet,with reduced yield strength anisotropy but increased tensile strength anisotropy.Taking into account different strengthening mechanisms,although the finer grain size of URA sheet enhances grain boundary strengthening,CRA sheet is more responsive to aging,leading to superior aging-precipitated phase strengthening and consequently higher yield strength.
基金Projects(52171003,52271005)supported by the National Science and Technology Major Project of ChinaProject(KYCX23_3032)supported by the Postgraduate Research&Practice Innovation Program of Jiangsu Province,China。
文摘In the process of protecting ferrous materials,aluminum coating usually forms a dense oxide film on the surface of the iron-based alloy.However,the capacity of the sacrificial anode is rather insufficient.In order to solve this problem,the microstructure and electrochemical corrosion properties of Al-8Si-3Fe-xIn alloy under low chlorine conditions were studied.The results show that indium(In)dissolves to form In^(3+)and In^(+)reverse plating on the surface of the bare substrate to form a passivation film defect.When the In content is high,the segregated In forms an activation point in the form of a cathode phase.In activatesτ_(6)phase to form a micro-couple,which improves the non-uniform corrosion.The In-containing corrosion products at the phase boundary hinder the diffusion of Cl−.With an increase of In content,the self-corrosion potential(Ecorr)of the alloy shifts negatively,and the self-corrosion current density(Jcorr)decreases from 6.477μA/cm^(2)to 1.352μA/cm^(2),and then increases gradually.However,when the In content is 0.1%,the Ecorr of the alloy changes from−0.824 V to−0.932 V,and the Jcorr decreases from 6.477μA/cm^(2)to 4.699μA/cm^(2),suggesting that the use of sacrificial anode will give the best effect.
基金Projects(82171030,81870678)supported by the National Natural Science Foundation of China。
文摘Magnesium alloys as medical implant materials necessitate a lower and adjustable corrosion rate for clinical applications.The microstructure and corrosion behavior of AZ31Mn-xEr(x=0.1,0.5,1.2)alloys were systematically investigated using optical microscopy(OM),scanning electron microscopy(SEM),and X-ray photoelectron spectroscopy(XPS),combined with Tafel polarization and electrochemical impedance spectroscopy(EIS)analyses.The findings showed that the alloying element Er refined the grain structure during solidification by increasing the nucleation rate and forming a secondary phase of Al_(3)Er with Al.The Er and Mg in the matrix co-oxidize to form a dense MgO/Er_(2)O_(3)composite oxide,preventing the formation of loose magnesium hydroxide/basic magnesium carbonate.The trace alloying element Mn interacts with impurities Fe in the magnesium matrix to form an AlFeMn second phase,reducing micro-galvanic corrosion driving force.Electrochemical testing in a 3.5%NaCl solution demonstrated a marked reduction in corrosion rate from 10.46 mm/a(AZ 31 Mn alloy)to 0.44 mm/a(AZ31Mn-1.2Er alloy).This research offers a reference for searching for corrosion-resistant magnesium alloy and degradable medical magnesium alloy materials.
文摘This work aimed to(i)understand conventional and pulse gas tungsten arc welding(GTAW)of AZ31B,and(ii)explore high frequency welding(100 Hz-1500 Hz).GTA welding with alternating current(AC)and direct current electrode positive(DCEP)polarities yielded crack-free partial penetration welds for6 mm thick AZ31B alloy sheet.Welding under direct current electrode negative(DCEN)polarity with identical parameters as that for AC and DCEP resulted in full penetration welds that had microcracks.Defect-free full-penetration welds could be accomplished with pulse GTA welding using DCEN polarity at a pulse frequency of 1 Hz with a pulse duration ratio of 1:1.The resultant DCEN P 1:1 weld metal had a microstructure finer than the conventional DCEN weld.Welds produced with pulse duration ratios of 1:2and 1:4 lacked penetration but had a much finer microstructures because of the lower heat input.The arc constriction by the high frequency pulsing in the Activ Arc■-High frequency(AA-HF)mode welding was responsible for deeper penetration.Welds produced under DCEN pulsing and AA-HF conditions had hardness higher than conventional DCEN,DCEP and AC GTA welds,attributed to the finer microstructure.AA-HF GTA welding produced defect free deeper penetration welds with good microstructural features/mechanical properties and also gave an advantage of 50%enhanced productivity when welded at1500 Hz.
基金Project(52275350)supported by the National Natural Science Foundation of ChinaProject(0301006)supported by International Cooperative Scientific Research Platform of SUES,China。
文摘It is of great significance to study the corrosion process of aluminum(Al)alloys fasteners in order to mitigate corrosion for their widespread applications.In this paper,a method for enhancing the corrosion resistance of Al alloy fasteners is proposed.7075 Al alloy parts with a fine-grained microstructure were prepared by pre-heat treatment(PHT),combined subsequent equal channel angular pressing(ECAP)and cold upsetting(CU).The corrosion behavior of the specimens was investigated by intergranular corrosion and electrochemical test.Microstructure investigations were carried out by field emission scanning electron microscopy,energy dispersive spectrometer and transmission electron microscopy.The relationship between microstructural evolution and corrosion resistance changes was also explored.The results show that both PHT and ECAP-CU significantly improved the corrosion resistance of the samples and modified the corrosion process.The open circuit potential,corrosion current density and corrosion rate of the alloy on electrochemical test were(-0.812±8.854)×10^(-5) V(vs.SCE),(6.379±0.025)×10^(-6) A/cm^(2) and 0.066 mm/year,respectively,and the intergranular corrosion depth was(557±8)μm.The main factor controlling the corrosion behavior was the microstructure evolution.After PHT,the disappearance of the dendritic structure and the dissolution of the nonequilibrium second phase eliminated the potential difference between the phases,reducing the free energy in the as cast state.When ECAP-CU was used after PHT,the grain refinement was accompanied by a high density of grain boundaries and dislocations,which led to the formation of a denser passivation film on the alloy surface,improving the corrosion resistance in an aggressive environment.
基金Project(2021YFC2801904) supported by the National Key R&D Program of ChinaProject(KY10100230067) supported by the Basic Product Innovation Research Project,China+3 种基金Projects(52271130,52305344) supported by the National Natural Science Foundation of ChinaProject(ZR2022QE073) supported by the Natural Science Foundation of Shandong Province,ChinaProject(AMGM2021F01) supported by the Science Fund of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai,ChinaProject(KY90200210015) supported by Leading Scientific Research Project of CNNC,China。
文摘In this work,ultrasonic energy field assistance combined with tempering treatment is proposed to improve the microstructure and mechanical properties of A517Q alloy steel fabricated by laser directed energy deposition(LDED).The effects of ultrasonic vibration(UV)and tempering treatment on microstructure evolution,microhardness distribution and mechanical properties of deposition layer were studied in detail.The microstructure of UV assisted LDED sample after tempering is mainly composed of tempered sorbite(TS).Due to the improvement of microstructure inhomogeneity and grains refinement,UV assisted LDED sample with tempering treatment obtains excellent mechanical properties.The ultimate tensile strength(UTS),yield strength(YS)and elongation after breaking(EL)reach 765 MPa,657 MPa and 19.5%,the increase ratios of UTS and YS are 14.5%and 33.8%while maintaining plasticity compared to original LDED sample,respectively.It is obvious that ultrasonic vibration combined with tempering is a potential and effective method to obtain uniform microstructure and excellent mechanical properties in metal laser directed energy deposition field.
文摘Because of an unfortunate mistake during the production of this article,the Acknowledgements have been omitted.The Acknowledgements are added as follows:Sasan YAZDANI would like to thank the Scientific and Technological Research Council of Turkey(TÜB˙ITAK)for receiving financial support for this work through the 2221 Fellowship Program for Visiting Scientists and Scientists on Sabbatical Leave(Grant ID:E 21514107-115.02-228864).Sasan YAZDANI also expresses his gratitude to Sahand University of Technology for granting him sabbatical leave to facilitate the completion of this research.
基金Project supported by ClassⅢPeak Discipline of Shanghai-Materials Science and Engineering(High-Energy Beam Intelligent Processing and Green Manufacturing),China。
文摘High-entropy alloy composites(HEACs)have attracted significant attention due to their exceptional mechanical properties and chemical stability.By adjusting the content of reinforcing particles in the high-entropy alloy and by employing advanced additive manufacturing techniques,high-performance HEACs can be fabricated.However,there is still considerable room for improvement in their performance.In this study,CoCrFeMnNi HEA powders were used as the matrix,and NiCoFeAlTi high-entropy intermetallic powders were used as the high-entropy reinforcement(HER).CoCrFeMnNi/NiCoFeAlTi HEACs were fabricated using selective laser melting technology.The study results indicate that after aging,the microstructure of HEACs with HER exhibits Al-and Ti-rich nano-oxide precipitates with an orthorhombic CMCM type structure system.After aging at 873 K for 2 h,HEACs with HER achieved excellent overall mechanical properties,with an ultimate tensile strength of 731 MPa.This is attributed to the combined and synergistic effects of precipitation strengthening,dislocation strengthening,and the high lattice distortion caused by high intragranular defects,which provide a multi-scale strengthening and hardening mechanism for the plastic deformation of HEACs with HER.This study demonstrates that aging plays a crucial role in controlling the precipitate phases in complex multi-element alloys.
基金Project(5500-202128250A-0-0-00)supported by the State Grid Corporation of China。
文摘The modification behavior of different Er contents on the microstructures and properties of as-cast 8030 aluminum alloy was investigated by optical microscopy(OM),scanning electron microscopy(SEM),X-ray diffraction(XRD),energy dispersive spectroscopy(EDS),transmission electron microscopy(TEM),hardness test,electrical conductivity test and tensile property test.The results show that the addition of Er can refine the grains of as-cast alloy,which mainly promotes the nucleation ofα-Al by causing constitutional supercooling and forming the Al 3 Er nanoparticles as a heterogeneous nucleation core.Er can change the morphology of Al-Al_(6) Fe eutectic structure of the alloy,furthermore,Er can adsorb on the surface of the Al_(6) Fe phase to refine the Al_(6) Fe phase in eutectic structure.Er can improve the tensile properties,especially the elongation of as-cast 8030 aluminum alloy,which is attributed to the modification of Al-Al_(6) Fe eutectic and Al_(6) Fe phase.
基金Projects(52274402,52174381)supported by the National Natural Science Foundation of China。
文摘The effect of forging on the microstructure and texture evolution of a high Nb containing Ti-45Al-7Nb-0.3W(at.%)alloy was investigated by X-ray diffractometer(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The results show that the as-cast alloy is mainly composed of α_(2)/γ lamellar colonies with a mean size of 70μm,but the hot-forged pancake displays a near duplex microstructure(DP).Kinking and bending of lamellar colonies,deformation twinning and dynamic recrystallization(DRX)occur during hot forging.Meanwhile,dense dislocations in theβphase after forging suggest that the high-temperature β phase with a disordered structure is favorable for improving the hot-workability of the alloy.Unlike the common TiAl casting texture,the solidification process of the investigated as-cast alloy with high Nb content is completely via the β phase region,resulting in the formation of a<110>γ fiber texture where the<110>γ aligns parallel to the heat-flow direction.In comparison,the relatively strong<001>and weak<302>texture components in the as-forged alloy are attributed to the deformation twinning.After annealing,static recrystallization occurs at the twin boundary and intersections,which weakens the deformation texture.
基金Project(2016GK1004)supported by the Science and Technology Major Project of Hunan Province,China
文摘The effect of an ultrasonic field on the microstructure and mechanical properties of 7085 aluminum alloy during solidification was investigated by optical microscopy, Vickers hardness test, tensile test, scanning electron microscopy (SEM) with energy dispersive X-ray spectrometry, and electron probe micro-analysis (EPMA). The results showed that the grains of aluminum alloy were significantly refined and secondary phases were dispersed and distributed uniformly at the grain boundaries, due to ultrasonic treatment (UST). By EPMA, it was observed that the distribution of the main elements A1, Zn, Mg and Cu was more homogeneous in alloys with UST, than in alloys without UST. The mechanical properties of the aluminum alloy also significantly improved. As demonstrated by the SEM fractography of the fractured faces of several castings, fracture of the unrefined specimens occurred in a brittle manner, whereas the cracks of the refined specimens showed quasi-cleavage fracture.
基金Project(51601024)supported by the National Natural Science Foundation,ChinaProjects(2016YFB0700403,2016YFB0301100)supported by the National Key Research and Development Program of China+1 种基金Project(cstc2016jcyj A0418)supported by the Chongqing Research Program of Basic Research and Frontier Technology,ChinaProject(106112016CDJXZ138811)supported by the Fundamental Research Funds for the Central Universities,China
文摘Mg–8Li–3Al–0.7Si alloy was prepared by casting and deformed by hot extrusion in this study.And the microstructure of as-cast and extruded specimens was analyzed with OM,XRD,SEM and EDS.Results show that the specimens are composed ofα-Mg,β-Li,AlLi,MgLiAl2 and Mg2Si phases.In as-extruded specimen,the microstructure is refined and theβ-Li phase has the effect of coordination during deformation.After hot extrusion,Chinese script Mg2Si phase is crushed into block-like and distributes uniformly in the matrix.Mechanical properties results show that the strength and elongation are both improved after hot extrusion.
基金Project(20171BAB206005)supported by the Natural Science Foundation of Jiangxi Province,ChinaProject(20153BCB23023)supported by the Training Program Foundation for Young Scientists of Jiangxi Province,ChinaProject(51961026)supported by the National Natural Science Foundation of China。
文摘The microstructure and Gd-rich phase evolution of as-cast AZ31-xGd(x=0,1.5 wt.%,2.0 wt.%and 2.5 wt.%)magnesium alloys during semi-solid isothermal heat treatment were investigated deeply in the present work.Results showed that the lamellar(Mg,Al)3Gd phases transformed into the particle-like Al2Gd phases in AZ31 magnesium alloys with Gd addition during semi-solid isothermal heat treatment,leading to yielding more sphericalα-Mg grains.When Gd content is 2.0 wt.%,the size of semi-solid spherical grains reaches the minimum.The main mechanism of grain refinement lies in the remelting of dendritic branches as well as the auxiliary effect of a small number of Al2Gd particles as grain refining inoculants.Meanwhile,Al2Gd particles enriched at the solid-liquid interfaces can remarkably retard the growth rate ofα-Mg grains.A reduction of deformation resistance has been successfully achieved in AZ31-2.0Gd magnesium alloy after semi-solid isothermal heat treatment,which shows a moderate compressive deformation resistance(230 MPa),comparing to the as-cast AZ31 magnesium alloy(280 MPa)and semi-solid AZ31 magnesium alloy(209 MPa).
基金Project(51965040)supported by the National Natural Science Foundation of ChinaProject(20181BAB206026)supported by the Natural Science Foundation of Jiangxi Province,China。
文摘The effects of rare earth ytterbium(Yb)addition and hot extrusion on the microstructure and corrosion behavior of as-cast ADC12 were studied by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS)and X-ray diffraction(XRD).The experimental results demonstrate that both the Si phase andβ-Al_(5)FeSi phase in the alloy with 0.9 wt%Yb have been remarkably refined,and the Al3Yb intermetallic compound has also been obtained.The Si,β-Al5FeSi,and rare earth phases are further refined in the alloy at 0.9 wt%Yb and hot extrusion.The results of the immersion corrosion tests and electrochemical experiments show that the corrosion current density(8.56μA/cm^(2))of the alloy with 0.9 wt%Yb addition and hot extrusion is 50.6%lower than the untreated alloy(17.33μA/cm^(2)),and the polarization resistance(9252Ω·cm^(2))was 71.3%higher than the untreated alloy(2654Ω·cm^(2)).The corrosion in the cathode phase in the micro-battery was refined to varying degrees attributable to the addition of Yb and hot extrusion,where the cathode reaction in the corrosion process caused a decrease of the corrosion rate.
基金National Key Laboratory of Science and Technology on Materials under Shock and Impact(Grant No.WDZC2022-4)to provide fund for conducting experiments。
文摘A reasonable heat treatment process for TC4 ELI titanium alloy is crucial to tune microstructures to improve its explosion resistance.However,there is limited investigation on tuning microstructures of TC4 ELI to improve explosion resistance.Moreover,the current challenge is quantifying microstructural changes'effects on explosion resistance and incorporating microstructural changes into finite element models.This work aims to tune microstructures to improve explosion resistance and elucidate their anti-explosion mechanism,and find a suitable method to incorporate microstructural changes into finite element models.In this work,we systematically study the deformation and failure characteristics of TC4 ELI plates with varying microstructures using an air explosion test and LS-DYNA finite element modeling.The Johnson-Cook(JC)constitutive parameters are used to quantify the effects of microstructural changes on explosion resistance and incorporate microstructural changes into finite element models.Because of the heat treatment,one plate has equiaxed microstructure and the other has bimodal microstructure.The convex of the plate after the explosion has a quadratic relationship with the charge mass,and the simulation results demonstrate high reliability,with the error less than 17.5%.Therefore,it is feasible to obtain corresponding JC constitutive parameters based on the differences in microstructures and mechanical properties and characterize the effects of microstructural changes on explosion resistance.The bimodal target exhibits excellent deformation resistance.The response of bimodal microstructure to the shock wave may be more intense under explosive loading.The well-coordinated structure of the bimodal target enhances its resistance to deformation.
基金Project(202302AB080024)supported by the Department of Science and Technology of Yunnan Province,China。
文摘The evolution of mechanical properties,localized corrosion resistance of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging(NIA)was investigated by hardness test,electrical conductivity test,tensile test,intergranular corrosion test,exfoliation corrosion test,slow strain rate tensile test and electrochemical test,and the mechanism has been discussed based on microstructure examination by optical microscopy,electron back scattered diffraction,scanning electron microscopy and scanning transmission electron microscopy.The NIA treatment includes a heating stage from 40℃to 180℃with a rate of 20℃/h and a cooling stage from 180℃to 40℃with a rate of 10℃/h.The results show that the hardness and strength increase rapidly during the heating stage of NIA since the increasing temperature favors the nucleation and the growth of strengthening precipitates and promotes the transformation of Guinier-Preston(GPI)zones toη'phase.During the cooling stage,the sizes ofη'phase increase with a little change in the number density,leading to a further slight increase of the hardness and strength.As NIA proceeds,the corroded morphology in the alloy changes from a layering feature to a wavy feature,the maximum corrosion depth decreases,and the reason has been analyzed based on the microstructural and microchemical feature of precipitates at grain boundaries and subgrain boundaries.