We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with c...We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated,in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%,or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions,the efficien-cies will become 1.91% and 2.29% for comminution without cavitation and with cavitation,respectively. The abrasive water jet technology is an effective way for comminution of mica powder.展开更多
According to the Lagrange discrete phase model of multiphase flow, mathematical model of the abrasive water-jet （AWJ） nozzle based on the multi-phase movement was introduced, then the boundary conditions was determi...According to the Lagrange discrete phase model of multiphase flow, mathematical model of the abrasive water-jet （AWJ） nozzle based on the multi-phase movement was introduced, then the boundary conditions was determined and the liquid-solid turbulence which is isothermal, can not be compressed and steadystate in the cone-cylinder nozzles of the export of the pre-mixed AWJ was simulated applying the software FLUENT. The results showed that： the axial velocity and dynamic pressure of the continuous phase in the nozzle were axial symmetry notable, and at the axis had a extreme point; abrasive accelerated at two points, in front contractive segment, the rate increased rapidly, and in the back straight one, the speed accelerated slowly. The length of the cylinder is 100 mm, the diameter of the nozzle is 8 mm, and the angle of the cone is 15°. There is a extreme point of the rate at the point 10 mm in the established model. The results of simulation laid the foundation for optimizing the nozzle structure, improving efficiency and developing the nozzle.展开更多
To investigate the influence of operation parameters of abrasive water jet on surface roughness of carbon fiber reinforced plastic(CFRP),experimental studies were conducted.The three-dimensional landscape of cutting f...To investigate the influence of operation parameters of abrasive water jet on surface roughness of carbon fiber reinforced plastic(CFRP),experimental studies were conducted.The three-dimensional landscape of cutting front was reconstructed according to the measured data byμscan laser confocal microscopy.Fourier spectral analysis was also adopted to study surface structure in detail.It is found that the morphology of cutting front is similar to that of other materials.In the smooth cutting zone,the fluctuation of amplitudes of surface profile is gentler,compared with that in the rough cutting zone.The lower part of the rough cutting zone was characterized by the periodical appearance of peaks and valleys.The roughness of surface increases with the increase of depth.While in the smooth cutting zone and part of rough cutting zone,roughness increases with the increase of traverse speed.For the thickness of samples,in the smooth cutting zone,the roughness increases with the increase of depth.The dominant harmonic component in the surface profile is concentrated in a narrow range from 0 to 10 Hz,and the relatively higher density of frequency from 10 to 50 Hz is shown in the rough cutting zone,which is caused by the interaction between perpendicular abrasive water jet and reflect jet.展开更多
The carbon fiber reinforced composite is a new type of composite material with an excellent property in strength and elastic modulus,and has found extensive applications in aerospace,energy,automotive industry and so ...The carbon fiber reinforced composite is a new type of composite material with an excellent property in strength and elastic modulus,and has found extensive applications in aerospace,energy,automotive industry and so on.However,this composite has a strict requirement on processing techniques,for example,brittle damage or delamination often exists in conventional processing techniques.Abrasive water jet machining technology is a new type of green machining technique with distinct advantages such as high-energy and thermal distortion free.The use of abrasive water jet technique to process carbon fiber composite materials has become a popular trend since it can significantly improve the processing accuracy and surface quality of carbon fiber composite materials.However,there are too many parameters that affect the quality of an abrasive water jet machining.At present,few studies are carried out on the parameter optimization of such a machining process,which leads to the unstable quality of surface processing.In this paper,orthogonal design of experiment and regression analysis were employed to establish the empirical model between cutting surface roughness and machining process parameters.Then a verified model was used to optimize the machining process parameters for abrasive water jet cutting carbon fiber reinforced composites.展开更多
In recent years, rapid progress in the use of high pressure water jets （HPWJ） has been made in oil and gas well drilling, completion, and stimulation; and good results have been achieved in field applications. Advan...In recent years, rapid progress in the use of high pressure water jets （HPWJ） has been made in oil and gas well drilling, completion, and stimulation; and good results have been achieved in field applications. Advances in technologies and developments of well completion and stimulation with hydrajet are reviewed in this paper. Experiments were conducted to study the characteristics of abrasive water jetting and to optimize jet parameters, which can provide methods for the well completion and hydrajet fracturing. Deep-penetrating hydrajet perforating can create a 2-3 m clean hole with a diameter of 20-35 mm. Multilayer hydrajet fracturing is a process whereby multiple layers are stimulated in a single run without using mechanical packers, thereby reducing operation procedure and risk. Multilateral radial wells can be drilled using hydraulic jetting up to 100 m in length. The technique to remove sand particles and plugs with rotating self-resonating cavitating water jets in horizontal wellbores has been developed and oilfield-tested, which shows promising, cost effective prospects.展开更多
基金The support from both the Research Foundation for Returning Scholars of Chinathe China Postdoctoral Science Foundation
文摘We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated,in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%,or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions,the efficien-cies will become 1.91% and 2.29% for comminution without cavitation and with cavitation,respectively. The abrasive water jet technology is an effective way for comminution of mica powder.
基金Sponsored by the Key Project of Chinese Ministry of Education(108135)Program for New Century Excellent Talentsin University(NCET-07-0799)+2 种基金National Eleventh Five-Year Key Science & Technology Project(2006BAK03B0303)the Fok Ying-Tong Education Foundation for Young Teachers in the Higher Education Institutions of China(111053)Beijing Science & Technology New StarPlan(2006A81)
文摘According to the Lagrange discrete phase model of multiphase flow, mathematical model of the abrasive water-jet （AWJ） nozzle based on the multi-phase movement was introduced, then the boundary conditions was determined and the liquid-solid turbulence which is isothermal, can not be compressed and steadystate in the cone-cylinder nozzles of the export of the pre-mixed AWJ was simulated applying the software FLUENT. The results showed that： the axial velocity and dynamic pressure of the continuous phase in the nozzle were axial symmetry notable, and at the axis had a extreme point; abrasive accelerated at two points, in front contractive segment, the rate increased rapidly, and in the back straight one, the speed accelerated slowly. The length of the cylinder is 100 mm, the diameter of the nozzle is 8 mm, and the angle of the cone is 15°. There is a extreme point of the rate at the point 10 mm in the established model. The results of simulation laid the foundation for optimizing the nozzle structure, improving efficiency and developing the nozzle.
基金National High Technology Research and Development Program 863(2015AA043401)
文摘To investigate the influence of operation parameters of abrasive water jet on surface roughness of carbon fiber reinforced plastic(CFRP),experimental studies were conducted.The three-dimensional landscape of cutting front was reconstructed according to the measured data byμscan laser confocal microscopy.Fourier spectral analysis was also adopted to study surface structure in detail.It is found that the morphology of cutting front is similar to that of other materials.In the smooth cutting zone,the fluctuation of amplitudes of surface profile is gentler,compared with that in the rough cutting zone.The lower part of the rough cutting zone was characterized by the periodical appearance of peaks and valleys.The roughness of surface increases with the increase of depth.While in the smooth cutting zone and part of rough cutting zone,roughness increases with the increase of traverse speed.For the thickness of samples,in the smooth cutting zone,the roughness increases with the increase of depth.The dominant harmonic component in the surface profile is concentrated in a narrow range from 0 to 10 Hz,and the relatively higher density of frequency from 10 to 50 Hz is shown in the rough cutting zone,which is caused by the interaction between perpendicular abrasive water jet and reflect jet.
基金National High-Tech R&D Program of China(863 Program)(2015AA043401)。
文摘The carbon fiber reinforced composite is a new type of composite material with an excellent property in strength and elastic modulus,and has found extensive applications in aerospace,energy,automotive industry and so on.However,this composite has a strict requirement on processing techniques,for example,brittle damage or delamination often exists in conventional processing techniques.Abrasive water jet machining technology is a new type of green machining technique with distinct advantages such as high-energy and thermal distortion free.The use of abrasive water jet technique to process carbon fiber composite materials has become a popular trend since it can significantly improve the processing accuracy and surface quality of carbon fiber composite materials.However,there are too many parameters that affect the quality of an abrasive water jet machining.At present,few studies are carried out on the parameter optimization of such a machining process,which leads to the unstable quality of surface processing.In this paper,orthogonal design of experiment and regression analysis were employed to establish the empirical model between cutting surface roughness and machining process parameters.Then a verified model was used to optimize the machining process parameters for abrasive water jet cutting carbon fiber reinforced composites.
基金The authors express their appreciation to the National Natural Science Foundation of China (No.50774089)the High-tech Research and Development Program of China (No.2007AA09Z315) for the fi nancial support of this work
文摘In recent years, rapid progress in the use of high pressure water jets （HPWJ） has been made in oil and gas well drilling, completion, and stimulation; and good results have been achieved in field applications. Advances in technologies and developments of well completion and stimulation with hydrajet are reviewed in this paper. Experiments were conducted to study the characteristics of abrasive water jetting and to optimize jet parameters, which can provide methods for the well completion and hydrajet fracturing. Deep-penetrating hydrajet perforating can create a 2-3 m clean hole with a diameter of 20-35 mm. Multilayer hydrajet fracturing is a process whereby multiple layers are stimulated in a single run without using mechanical packers, thereby reducing operation procedure and risk. Multilateral radial wells can be drilled using hydraulic jetting up to 100 m in length. The technique to remove sand particles and plugs with rotating self-resonating cavitating water jets in horizontal wellbores has been developed and oilfield-tested, which shows promising, cost effective prospects.
