Incorporating aluminum particles into viscous medium was proposed to improve the thermal conductivity of the viscous medium and the efficiency of warm viscous pressure forming(WVPF)process.The influence of aluminum pa...Incorporating aluminum particles into viscous medium was proposed to improve the thermal conductivity of the viscous medium and the efficiency of warm viscous pressure forming(WVPF)process.The influence of aluminum particles on a viscous medium was investigated through settling,thermal conductivity,and compression experiments.Warm viscous pressure bulging(WVPB)experiments were conducted on polyetherimide(PEI)and AZ31B magnesium alloy sheets to determine the influence of the aluminum particles size and fraction on the forming efficiency and formed specimens based on the heating preparation times and profile curves,wall thicknesses and surface roughness values of the bulging specimens.The results show that the thermal conductivity of the viscous medium and the WVPF efficiency can be greatly improved via the addition aluminum particles with appropriate size and fraction under certain temperature condition,but have less influence on other properties of viscous medium.展开更多
The failure of AA3003 aluminum alloy sheet metal was predicted for non-isothermal viscous pressure bulging (VPB). Utilizing the coupled thermo-mechanical finite element method combined with ductile fracture criterion,...The failure of AA3003 aluminum alloy sheet metal was predicted for non-isothermal viscous pressure bulging (VPB). Utilizing the coupled thermo-mechanical finite element method combined with ductile fracture criterion, the calculations were carried out for non-isotherm VPB at various temperatures and the influences of the initial temperature of viscous medium on failure mode of bulge specimens were investigated. The results show that the failure modes are different for the non-isothermal VPB with different initial temperatures of viscous medium. For the non-isothermal VPB of AA3003 aluminum alloy sheet with initial temperature of 250 ℃, when the initial temperature of viscous medium ranges from 150 to 180 ℃, the formability of sheet metal can be improved to a full extent. The validity of the predictions is examined by comparing with experimental results.展开更多
基金Project(51575364)supported by the National Natural Science Foundation of ChinaProject(2014ZE54024)supported by the Aviation Science Foundation of ChinaProject(LJQ2015083)supported by the Liaoning Excellent Talents in University,China
文摘Incorporating aluminum particles into viscous medium was proposed to improve the thermal conductivity of the viscous medium and the efficiency of warm viscous pressure forming(WVPF)process.The influence of aluminum particles on a viscous medium was investigated through settling,thermal conductivity,and compression experiments.Warm viscous pressure bulging(WVPB)experiments were conducted on polyetherimide(PEI)and AZ31B magnesium alloy sheets to determine the influence of the aluminum particles size and fraction on the forming efficiency and formed specimens based on the heating preparation times and profile curves,wall thicknesses and surface roughness values of the bulging specimens.The results show that the thermal conductivity of the viscous medium and the WVPF efficiency can be greatly improved via the addition aluminum particles with appropriate size and fraction under certain temperature condition,but have less influence on other properties of viscous medium.
基金Projects(50805034, 50275035) supported by the National Natural Science Foundation of China
文摘The failure of AA3003 aluminum alloy sheet metal was predicted for non-isothermal viscous pressure bulging (VPB). Utilizing the coupled thermo-mechanical finite element method combined with ductile fracture criterion, the calculations were carried out for non-isotherm VPB at various temperatures and the influences of the initial temperature of viscous medium on failure mode of bulge specimens were investigated. The results show that the failure modes are different for the non-isothermal VPB with different initial temperatures of viscous medium. For the non-isothermal VPB of AA3003 aluminum alloy sheet with initial temperature of 250 ℃, when the initial temperature of viscous medium ranges from 150 to 180 ℃, the formability of sheet metal can be improved to a full extent. The validity of the predictions is examined by comparing with experimental results.
