This study represents an important step forward in the domain of additive manufacturing of energetic materials.It presents the successful formulation and fabrication by 3D printing of gun propellants using Fused Depos...This study represents an important step forward in the domain of additive manufacturing of energetic materials.It presents the successful formulation and fabrication by 3D printing of gun propellants using Fused Deposition Modeling(FDM)technology,highlighting the immense potential of this innovative approach.The use of FDM additive manufacturing technology to print gun propellants is a significant advancement due to its novel application in this field,which has not been previously reported.Through this study,the potential of FDM 3D-printing in the production of high-performance energetic composites is demonstrated,and also a new standard for manufacturability in this field can be established.The thermoplastic composites developed in this study are characterized by a notably high energetic solids content,comprising 70%hexogen(RDX)and 10%nitrocellulose(NC),which surpasses the conventional limit of 60%energetic solids typically achieved in stereolithography and light-curing 3D printing methods.The primary objective of the study was to optimize the formulation,enhance performance,and establish an equilibrium between printability and propellant efficacy.Among the three energetic for-mulations developed for 3D printing feedstock,only two were suitable for printing via the FDM tech-nique.Notably,the formulation consisting of 70%RDX,10%NC,and 20%polycaprolactone(PCL)emerged as the most advantageous option for gun propellants,owing to its exceptional processability,ease of printability,and high energetic performance.展开更多
Drying is a complicated physical process which involves simultaneous heat and mass transfer in the removal of solvents inside propellants.Inappropriate drying techniques may result in the formation of a hard skin laye...Drying is a complicated physical process which involves simultaneous heat and mass transfer in the removal of solvents inside propellants.Inappropriate drying techniques may result in the formation of a hard skin layer near the surface to block the free access of most solvent through for long stick propellants with large web thickness,which lead to lower drying efficiency and worse drying quality.This study aims to gain a comprehensive understanding of drying process and clarify the mechanism of the blocked layer near the propellant surface.A new three-dimensional coupled heat and mass transfer(3D-CHMT)model was successfully developed under transient conditions.The drying experiment results show that the 3DCHMT model could be applied to describe the drying process well since the relative error of the content of solvent between simulation and experiment values is only 5.5%.The solvent behavior simulation demonstrates that the mass transfer process can be divided into super-fast(SF)and subsequent minorfast(MF)stages,and the SF stage is vital to the prevention of the blocked layer against the free access for solvent molecules inside propellant grains.The effective solvent diffusion coefficient(Deff)of the propellant surface initially increases from 3.4×10^(-6)to 5.3×10^(-6)m^(2)/s as the temperature increases,and then decreases to 4.1×10^(-8)m^(2)/s at 60-100 min.The value of Deffof surface between 0-1.4 mm has a unique trend of change compared with other regions,and it is much lower than that of the internal at100 min under simulation conditions.Meanwhile,the temperature of the propellant surface increases rapidly at the SF stage(0-100 min)and then very slowly thereafter.Both the evolution of Deffand temperature distribution demonstrate that the blocked layer near the propellant surface has been formed in the time period of approximately 0-100 min and its thickness is about 1.4 mm.To mitigate the formation of blocked layer and improve its drying quality of finial propellant products effectively,it should be initially dried at lower drying temperature(30-40℃)in 0-100 min and then dried at higher drying temperature(50-60℃)to reduce drying time for later drying process in double base gun propellants.The present results can provide theoretical guidance for drying process and optimization of drying parameters for long stick propellants with large web thickness.展开更多
基金supported by a grant from the Ministry of Research, Innovation and Digitization, UEFISCDI, Grant Nos. PN-IIIP2-2.1-PED-2021-1890, PN-IV-P6-6.3-SOL-2024-2-0254 and PNIV-P7-7.1-PTE-2024-0517, within PNCDI Ⅳ.
文摘This study represents an important step forward in the domain of additive manufacturing of energetic materials.It presents the successful formulation and fabrication by 3D printing of gun propellants using Fused Deposition Modeling(FDM)technology,highlighting the immense potential of this innovative approach.The use of FDM additive manufacturing technology to print gun propellants is a significant advancement due to its novel application in this field,which has not been previously reported.Through this study,the potential of FDM 3D-printing in the production of high-performance energetic composites is demonstrated,and also a new standard for manufacturability in this field can be established.The thermoplastic composites developed in this study are characterized by a notably high energetic solids content,comprising 70%hexogen(RDX)and 10%nitrocellulose(NC),which surpasses the conventional limit of 60%energetic solids typically achieved in stereolithography and light-curing 3D printing methods.The primary objective of the study was to optimize the formulation,enhance performance,and establish an equilibrium between printability and propellant efficacy.Among the three energetic for-mulations developed for 3D printing feedstock,only two were suitable for printing via the FDM tech-nique.Notably,the formulation consisting of 70%RDX,10%NC,and 20%polycaprolactone(PCL)emerged as the most advantageous option for gun propellants,owing to its exceptional processability,ease of printability,and high energetic performance.
基金supported by the National Natural Science Foundation of China(Grant No.22075146)。
文摘Drying is a complicated physical process which involves simultaneous heat and mass transfer in the removal of solvents inside propellants.Inappropriate drying techniques may result in the formation of a hard skin layer near the surface to block the free access of most solvent through for long stick propellants with large web thickness,which lead to lower drying efficiency and worse drying quality.This study aims to gain a comprehensive understanding of drying process and clarify the mechanism of the blocked layer near the propellant surface.A new three-dimensional coupled heat and mass transfer(3D-CHMT)model was successfully developed under transient conditions.The drying experiment results show that the 3DCHMT model could be applied to describe the drying process well since the relative error of the content of solvent between simulation and experiment values is only 5.5%.The solvent behavior simulation demonstrates that the mass transfer process can be divided into super-fast(SF)and subsequent minorfast(MF)stages,and the SF stage is vital to the prevention of the blocked layer against the free access for solvent molecules inside propellant grains.The effective solvent diffusion coefficient(Deff)of the propellant surface initially increases from 3.4×10^(-6)to 5.3×10^(-6)m^(2)/s as the temperature increases,and then decreases to 4.1×10^(-8)m^(2)/s at 60-100 min.The value of Deffof surface between 0-1.4 mm has a unique trend of change compared with other regions,and it is much lower than that of the internal at100 min under simulation conditions.Meanwhile,the temperature of the propellant surface increases rapidly at the SF stage(0-100 min)and then very slowly thereafter.Both the evolution of Deffand temperature distribution demonstrate that the blocked layer near the propellant surface has been formed in the time period of approximately 0-100 min and its thickness is about 1.4 mm.To mitigate the formation of blocked layer and improve its drying quality of finial propellant products effectively,it should be initially dried at lower drying temperature(30-40℃)in 0-100 min and then dried at higher drying temperature(50-60℃)to reduce drying time for later drying process in double base gun propellants.The present results can provide theoretical guidance for drying process and optimization of drying parameters for long stick propellants with large web thickness.
