The temperature control of the large-scale vertical quench furnace is very difficult due to its huge volume and complex thermal exchanges. To meet the technical requirement of the quenching process, a temperature cont...The temperature control of the large-scale vertical quench furnace is very difficult due to its huge volume and complex thermal exchanges. To meet the technical requirement of the quenching process, a temperature control system which integrates temperature calibration and temperature uniformity control is developed for the thermal treatment of aluminum alloy workpieces in the large-scale vertical quench furnace. To obtain the aluminum alloy workpiece temperature, an air heat transfer model is newly established to describe the temperature gradient distribution so that the immeasurable workpiece temperature can be calibrated from the available thermocouple temperature. To satisfy the uniformity control of the furnace temperature, a second order partial differential equation(PDE) is derived to describe the thermal dynamics inside the vertical quench furnace. Based on the PDE, a decoupling matrix is constructed to solve the coupling issue and decouple the heating process into multiple independent heating subsystems. Then, using the expert control rule to find a compromise of temperature rising time and overshoot during the quenching process. The developed temperature control system has been successfully applied to a 31 m large-scale vertical quench furnace, and the industrial running results show the significant improvement of the temperature uniformity, lower overshoot and shortened processing time.展开更多
Temperature control curve is the key to achieving temperature control and crack prevention of high concrete dam during construction,and its rationality depends on the accurate measurement of temperature stress.With th...Temperature control curve is the key to achieving temperature control and crack prevention of high concrete dam during construction,and its rationality depends on the accurate measurement of temperature stress.With the simulation testing machine for the temperature stress,in the present study,we carried out the deformation process tests of concrete under three temperature curves:convex,straight and concave.Besides,we not only measured the early-age elastic modulus,creep parameters and stress process,but also proposed the preferred type.The results show that at early age,higher temperature always leads to greater elastic modulus and smaller creep.However,the traditional indoor experiments have underestimated the elastic modulus and creep development at early age,which makes the calculated value of temperature stress too small,thus increasing the cracking risk.In this study,the stress values of the three curves calculated based on the strain and early-age parameters are in good agreement with the temperature stress measured by the temperature stress testing machine,which verifies the method accuracy.When the temperature changes along the concave curve,the law of stress development is in consistent with that of strength.Under this condition,the stress fluctuation is small and the crack prevention safety of the concave type is higher,so the concave type is better.The test results provide a reliable basis and support for temperature control curve design and optimization of concrete dams.展开更多
Cooling panels are increasingly used in domestic residential buildings.To provide medium temperature cold water for the cooling panel,and dehumidify the indoor air simultaneously,a new kind of temperature-humidity ind...Cooling panels are increasingly used in domestic residential buildings.To provide medium temperature cold water for the cooling panel,and dehumidify the indoor air simultaneously,a new kind of temperature-humidity independent control air-conditioning unit was developed for single residential house by utilizing multi-variable technology.First,the supply air temperature was studied to determine the proper supply air flow rate for the humidity control.Then,the energy consumption of different temperature-humidity independent control systems was studied.The analysis indicates that unity evaporating temperature can be used to handle the moisture load and sensible heat load in two evaporators.So the unit scheme was put forward.Two evaporators were used to produce medium temperature water and dry air separately,and electric expansion valves were used to control the refrigerant distribution between the two evaporators.Then,experimental work was carried out to investigate the influence of compressor frequency,refrigerant distribution on the dehumidification capacity,energy efficiency and refrigeration capacity.In the end,the paper concludes that both compressor frequency and refrigerant distribution can control the dehumidification capacity,but the former influences the EER more than the latter,while the latter influences the refrigeration capacity more than the former.We can find a proper running point at certain sensible and latent cooling load by adjusting both compressor frequency and electric expansion valve.The energy consumption of this kind of unit was estimated and compared with present room air conditioners,which shows that it can save about 41% cooling energy consumption.展开更多
The liquid cooling system(LCS)of fuel cells is challenged by significant time delays,model uncertainties,pump and fan coupling,and frequent disturbances,leading to overshoot and control oscillations that degrade tempe...The liquid cooling system(LCS)of fuel cells is challenged by significant time delays,model uncertainties,pump and fan coupling,and frequent disturbances,leading to overshoot and control oscillations that degrade temperature regulation performance.To address these challenges,we propose a composite control scheme combining fuzzy logic and a variable-gain generalized supertwisting algorithm(VG-GSTA).Firstly,a one-dimensional(1D)fuzzy logic controler(FLC)for the pump ensures stable coolant flow,while a two-dimensional(2D)FLC for the fan regulates the stack temperature near the reference value.The VG-GSTA is then introduced to eliminate steady-state errors,offering resistance to disturbances and minimizing control oscillations.The equilibrium optimizer is used to fine-tune VG-GSTA parameters.Co-simulation verifies the effectiveness of our method,demonstrating its advantages in terms of disturbance immunity,overshoot suppression,tracking accuracy and response speed.展开更多
基金Project(61174132)supported by the National Natural Science Foundation of ChinaProject(2015zzts047)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(20130162110067)supported by the Research Fund for the Doctoral Program of Higher Education of China
文摘The temperature control of the large-scale vertical quench furnace is very difficult due to its huge volume and complex thermal exchanges. To meet the technical requirement of the quenching process, a temperature control system which integrates temperature calibration and temperature uniformity control is developed for the thermal treatment of aluminum alloy workpieces in the large-scale vertical quench furnace. To obtain the aluminum alloy workpiece temperature, an air heat transfer model is newly established to describe the temperature gradient distribution so that the immeasurable workpiece temperature can be calibrated from the available thermocouple temperature. To satisfy the uniformity control of the furnace temperature, a second order partial differential equation(PDE) is derived to describe the thermal dynamics inside the vertical quench furnace. Based on the PDE, a decoupling matrix is constructed to solve the coupling issue and decouple the heating process into multiple independent heating subsystems. Then, using the expert control rule to find a compromise of temperature rising time and overshoot during the quenching process. The developed temperature control system has been successfully applied to a 31 m large-scale vertical quench furnace, and the industrial running results show the significant improvement of the temperature uniformity, lower overshoot and shortened processing time.
基金National Key R&D Plan Project(No.2021YFC3090102)。
文摘Temperature control curve is the key to achieving temperature control and crack prevention of high concrete dam during construction,and its rationality depends on the accurate measurement of temperature stress.With the simulation testing machine for the temperature stress,in the present study,we carried out the deformation process tests of concrete under three temperature curves:convex,straight and concave.Besides,we not only measured the early-age elastic modulus,creep parameters and stress process,but also proposed the preferred type.The results show that at early age,higher temperature always leads to greater elastic modulus and smaller creep.However,the traditional indoor experiments have underestimated the elastic modulus and creep development at early age,which makes the calculated value of temperature stress too small,thus increasing the cracking risk.In this study,the stress values of the three curves calculated based on the strain and early-age parameters are in good agreement with the temperature stress measured by the temperature stress testing machine,which verifies the method accuracy.When the temperature changes along the concave curve,the law of stress development is in consistent with that of strength.Under this condition,the stress fluctuation is small and the crack prevention safety of the concave type is higher,so the concave type is better.The test results provide a reliable basis and support for temperature control curve design and optimization of concrete dams.
基金Supported by Research Fund of the 11th 5year Sci Tech National Support Project
文摘Cooling panels are increasingly used in domestic residential buildings.To provide medium temperature cold water for the cooling panel,and dehumidify the indoor air simultaneously,a new kind of temperature-humidity independent control air-conditioning unit was developed for single residential house by utilizing multi-variable technology.First,the supply air temperature was studied to determine the proper supply air flow rate for the humidity control.Then,the energy consumption of different temperature-humidity independent control systems was studied.The analysis indicates that unity evaporating temperature can be used to handle the moisture load and sensible heat load in two evaporators.So the unit scheme was put forward.Two evaporators were used to produce medium temperature water and dry air separately,and electric expansion valves were used to control the refrigerant distribution between the two evaporators.Then,experimental work was carried out to investigate the influence of compressor frequency,refrigerant distribution on the dehumidification capacity,energy efficiency and refrigeration capacity.In the end,the paper concludes that both compressor frequency and refrigerant distribution can control the dehumidification capacity,but the former influences the EER more than the latter,while the latter influences the refrigeration capacity more than the former.We can find a proper running point at certain sensible and latent cooling load by adjusting both compressor frequency and electric expansion valve.The energy consumption of this kind of unit was estimated and compared with present room air conditioners,which shows that it can save about 41% cooling energy consumption.
基金Supported by the Major Science and Technology Project of Jilin Province(20220301010GX)the International Scientific and Technological Cooperation(20240402071GH).
文摘The liquid cooling system(LCS)of fuel cells is challenged by significant time delays,model uncertainties,pump and fan coupling,and frequent disturbances,leading to overshoot and control oscillations that degrade temperature regulation performance.To address these challenges,we propose a composite control scheme combining fuzzy logic and a variable-gain generalized supertwisting algorithm(VG-GSTA).Firstly,a one-dimensional(1D)fuzzy logic controler(FLC)for the pump ensures stable coolant flow,while a two-dimensional(2D)FLC for the fan regulates the stack temperature near the reference value.The VG-GSTA is then introduced to eliminate steady-state errors,offering resistance to disturbances and minimizing control oscillations.The equilibrium optimizer is used to fine-tune VG-GSTA parameters.Co-simulation verifies the effectiveness of our method,demonstrating its advantages in terms of disturbance immunity,overshoot suppression,tracking accuracy and response speed.
