To protect carbon/carbon (C/C) composites from oxidation, a SiC coating modified with SiO2 was prepared by a complex technology. The inner SiC coating with thickness varying from 150 to 300 μm was initially coated by...To protect carbon/carbon (C/C) composites from oxidation, a SiC coating modified with SiO2 was prepared by a complex technology. The inner SiC coating with thickness varying from 150 to 300 μm was initially coated by chemical vapor reaction (CVR): a simple and cheap technique to prepare the SiC coating via siliconizing the substrate that was exposed to the mixed vapor (Si and SiO2) at high temperatures (1 923?2 273 K). Then the as-prepared coating was processed by a dipping and drying procedure with tetraethoxysilane as source materials to form SiO2 to fill the cracks and holes. Oxidation tests show that, after oxidation in air at 1 623 K for 10 h and thermal cycling between 1 623 K and room temperature 5 times, the mass loss of the CVR coated sample is up to 18.21%, while the sample coated with modified coating is only 5.96%, exhibiting an obvious improvement of oxidation and thermal shock resistance of the coating. The mass loss of the modified sample is mainly contributed to the reaction of C/C substrate with oxygen diffusing through the penetrating cracks formed in thermal shock tests.展开更多
Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room t...Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room temperature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2O3, Fe2O3, Fe3O4 and FeO. These phases distribute unevenly. The protective Al2O3 film firstly forms and preserves the coatings from further oxidation.展开更多
Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribu...Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribution of the reconstituted powders and the porosity of the coating have been measured.It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process.The as-sprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains（30～80nm） and large grains（100～200nm）.The coating was mainly composed of FeS and SiC,a small quantity of Fe1-xS and oxide were also found.The porosity of the coating was approximately 19%.展开更多
Two-dimensional plain-weave silicon carbide fiber fabric reinforced silicon carbide(2D-SiC/SiC)composites were molded by stacking method and densified through precursor infiltration and pyrolysis(PIP)process.SiC coati...Two-dimensional plain-weave silicon carbide fiber fabric reinforced silicon carbide(2D-SiC/SiC)composites were molded by stacking method and densified through precursor infiltration and pyrolysis(PIP)process.SiC coating was deposited as the fiber/matrix interphase layer by chemical vapor deposition(CVD)technique.Fiber/matrix debonding and relatively long fiber pullouts were observed on the fracture surfaces.Additionally,the flexural strength and elastic modulus of the composites with and without fiber/matrix interphase layer were investigated using three-point bending test and single-edge notched beam test.The results show that the fiber fraction and the porosity of 2D-SiC/SiC composites with and without coating are 27.2%(volume fraction)and 11.1%,and 40.7%(volume fraction)and 7.5%,respectively.And the flexural strength and elastic modulus of 2D-SiC/SiC composites with and without coating are 363.3 MPa and 127.8 GPa,and 180.2 MPa and 97.2 GPa,respectively.With a proper thickness,the coating can effectively adjust the fiber/matrix interface,thus causing a dramatic increase in the mechanical properties of the composites.展开更多
基金Project(2006CB600901) supported by the National Basic Research Program of ChinaProject(50802115) supported by the National Natural Science Foundation of China
文摘To protect carbon/carbon (C/C) composites from oxidation, a SiC coating modified with SiO2 was prepared by a complex technology. The inner SiC coating with thickness varying from 150 to 300 μm was initially coated by chemical vapor reaction (CVR): a simple and cheap technique to prepare the SiC coating via siliconizing the substrate that was exposed to the mixed vapor (Si and SiO2) at high temperatures (1 923?2 273 K). Then the as-prepared coating was processed by a dipping and drying procedure with tetraethoxysilane as source materials to form SiO2 to fill the cracks and holes. Oxidation tests show that, after oxidation in air at 1 623 K for 10 h and thermal cycling between 1 623 K and room temperature 5 times, the mass loss of the CVR coated sample is up to 18.21%, while the sample coated with modified coating is only 5.96%, exhibiting an obvious improvement of oxidation and thermal shock resistance of the coating. The mass loss of the modified sample is mainly contributed to the reaction of C/C substrate with oxygen diffusing through the penetrating cracks formed in thermal shock tests.
文摘Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room temperature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2O3, Fe2O3, Fe3O4 and FeO. These phases distribute unevenly. The protective Al2O3 film firstly forms and preserves the coatings from further oxidation.
基金The authors would like to thank National Natural Science Foundation of China (No. 50375015) for supporting.
文摘Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying（APS）.The microstructure and phase composition of the coating were characterized with SEM and XRD,respectively.In addition,the size distribution of the reconstituted powders and the porosity of the coating have been measured.It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process.The as-sprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains（30～80nm） and large grains（100～200nm）.The coating was mainly composed of FeS and SiC,a small quantity of Fe1-xS and oxide were also found.The porosity of the coating was approximately 19%.
基金Project(NCET-07-0228)support by the New Century Excellent Talents in University
文摘Two-dimensional plain-weave silicon carbide fiber fabric reinforced silicon carbide(2D-SiC/SiC)composites were molded by stacking method and densified through precursor infiltration and pyrolysis(PIP)process.SiC coating was deposited as the fiber/matrix interphase layer by chemical vapor deposition(CVD)technique.Fiber/matrix debonding and relatively long fiber pullouts were observed on the fracture surfaces.Additionally,the flexural strength and elastic modulus of the composites with and without fiber/matrix interphase layer were investigated using three-point bending test and single-edge notched beam test.The results show that the fiber fraction and the porosity of 2D-SiC/SiC composites with and without coating are 27.2%(volume fraction)and 11.1%,and 40.7%(volume fraction)and 7.5%,respectively.And the flexural strength and elastic modulus of 2D-SiC/SiC composites with and without coating are 363.3 MPa and 127.8 GPa,and 180.2 MPa and 97.2 GPa,respectively.With a proper thickness,the coating can effectively adjust the fiber/matrix interface,thus causing a dramatic increase in the mechanical properties of the composites.
