In this work, laser heat conduction lap welding(LHCLW) of AZ31B magnesium alloy sheet and DP780galvanized steel sheet was carried out by the defocused laser beam. The effects of laser power on the microstructure and m...In this work, laser heat conduction lap welding(LHCLW) of AZ31B magnesium alloy sheet and DP780galvanized steel sheet was carried out by the defocused laser beam. The effects of laser power on the microstructure and mechanical properties of the joint were studied. The pros and cons of the joint were identified and evaluated by measuring the tensile shear strength, microhardness and microstructure observation. The formation mechanism of various phases at the Mg/steel interface was analyzed. The results indicated that the galvanized layer could promote the metallurgical bonding between magnesium alloy and steel by improving the diffusion ability of molten magnesium alloy at the steel interface and reacting with Mg, so as to enhance the strength of the joint. A continuous dense layered eutectic structure(α-Mg+MgZn) was formed at the interface of the joint, while MgZn_(2)and MgZn phase was formed at the weld edge zone and heat affective zone(HAZ), whereas no reaction layer was generated between the uncoated steel and magnesium alloy. A sound joint could be obtained at 2.5 kW, and the corresponding tensile shear strength reached the maximum value of 42.9 N/mm. The strength was slightly reduced at 2.6 kW due to the existence of microcracks in the eutectic reaction layer.展开更多
High laser-induced damage threshold and large aperture were focuses on the studies of high power laser coatings. This paper reports the research activities at our center. Several measures were developed for evaluating...High laser-induced damage threshold and large aperture were focuses on the studies of high power laser coatings. This paper reports the research activities at our center. Several measures were developed for evaluating characters of laser damage, including determination of laser induced damage threshold and detection of absorption based on surface thermal lensing technique. Defect was deemed to be the initial source of laser damage, and was the main factor restricting the laser damage resistance of optical coatings. The contribution of several kinds of typical defects to laser damage was analyzed, and some deposition measures were adopted to control and eliminate the origin of defect. Furthermore, some post-treatment methods were also employed to alleviate the influence of the defect and to improve the laser damage resistance. Correction mask was introduced to improve the thickness uniformity, and the thickness uniformity can be amended to less than 1% in the range of Φ650 mm. Preliminary investigation related to surface deformation was also conducted.展开更多
Laser assisted machining (LAM) has difficulties in estimating temperature after applying a LAM process due to its very small heat input area, large energy and movement. In particular, in the case of laser assisted t...Laser assisted machining (LAM) has difficulties in estimating temperature after applying a LAM process due to its very small heat input area, large energy and movement. In particular, in the case of laser assisted turning (LAT) process, it is more difficult to estimate the temperature after preheating because it has a shape of ellipse when a laser heat source is rotated. A prediction method and thermal analysis method for heat source shapes were proposed as a square shaped member was preheated. The temperature distribution was calculated according to the rotation of the member. Compared with the results of the former study, the maximum temperature of the calculation results, 1 407.1 ℃, is 8.5 ℃ higher than that of the square member, which is 1 398.6 ℃. In a LAT process for a square member, the maximum temperature is 1 850.8 ℃. It is recognized that a laser power control process is required because square members show a maximum temperature that exceeds a melting temperature at around a vertex of the member according to the rotation.展开更多
基金Projects(51705219, 51905227) supported by the National Natural Science Foundation of ChinaProject(BK20200915) supported by the Natural Science Foundation of Jiangsu Province,ChinaProject(19KJB460013) supported by the General University Science Research Project of Jiangsu Province,China。
文摘In this work, laser heat conduction lap welding(LHCLW) of AZ31B magnesium alloy sheet and DP780galvanized steel sheet was carried out by the defocused laser beam. The effects of laser power on the microstructure and mechanical properties of the joint were studied. The pros and cons of the joint were identified and evaluated by measuring the tensile shear strength, microhardness and microstructure observation. The formation mechanism of various phases at the Mg/steel interface was analyzed. The results indicated that the galvanized layer could promote the metallurgical bonding between magnesium alloy and steel by improving the diffusion ability of molten magnesium alloy at the steel interface and reacting with Mg, so as to enhance the strength of the joint. A continuous dense layered eutectic structure(α-Mg+MgZn) was formed at the interface of the joint, while MgZn_(2)and MgZn phase was formed at the weld edge zone and heat affective zone(HAZ), whereas no reaction layer was generated between the uncoated steel and magnesium alloy. A sound joint could be obtained at 2.5 kW, and the corresponding tensile shear strength reached the maximum value of 42.9 N/mm. The strength was slightly reduced at 2.6 kW due to the existence of microcracks in the eutectic reaction layer.
文摘High laser-induced damage threshold and large aperture were focuses on the studies of high power laser coatings. This paper reports the research activities at our center. Several measures were developed for evaluating characters of laser damage, including determination of laser induced damage threshold and detection of absorption based on surface thermal lensing technique. Defect was deemed to be the initial source of laser damage, and was the main factor restricting the laser damage resistance of optical coatings. The contribution of several kinds of typical defects to laser damage was analyzed, and some deposition measures were adopted to control and eliminate the origin of defect. Furthermore, some post-treatment methods were also employed to alleviate the influence of the defect and to improve the laser damage resistance. Correction mask was introduced to improve the thickness uniformity, and the thickness uniformity can be amended to less than 1% in the range of Φ650 mm. Preliminary investigation related to surface deformation was also conducted.
基金Project(70004782)supported by the Regional Strategic Technology Development Program of the Ministry of Knowledge Economy(MKE),KoreaProject(2011-0017407)supported by National Research Foundation(NRF)of KoreaWork financially supported by the Second Stage of Brain Korea 21 Projects
文摘Laser assisted machining (LAM) has difficulties in estimating temperature after applying a LAM process due to its very small heat input area, large energy and movement. In particular, in the case of laser assisted turning (LAT) process, it is more difficult to estimate the temperature after preheating because it has a shape of ellipse when a laser heat source is rotated. A prediction method and thermal analysis method for heat source shapes were proposed as a square shaped member was preheated. The temperature distribution was calculated according to the rotation of the member. Compared with the results of the former study, the maximum temperature of the calculation results, 1 407.1 ℃, is 8.5 ℃ higher than that of the square member, which is 1 398.6 ℃. In a LAT process for a square member, the maximum temperature is 1 850.8 ℃. It is recognized that a laser power control process is required because square members show a maximum temperature that exceeds a melting temperature at around a vertex of the member according to the rotation.