The gears of new energy vehicles are required to withstand higher rotational speeds and greater loads,which puts forward higher precision essentials for gear manufacturing.However,machining process parameters can caus...The gears of new energy vehicles are required to withstand higher rotational speeds and greater loads,which puts forward higher precision essentials for gear manufacturing.However,machining process parameters can cause changes in cutting force/heat,resulting in affecting gear machining precision.Therefore,this paper studies the effect of different process parameters on gear machining precision.A multi-objective optimization model is established for the relationship between process parameters and tooth surface deviations,tooth profile deviations,and tooth lead deviations through the cutting speed,feed rate,and cutting depth of the worm wheel gear grinding machine.The response surface method(RSM)is used for experimental design,and the corresponding experimental results and optimal process parameters are obtained.Subsequently,gray relational analysis-principal component analysis(GRA-PCA),particle swarm optimization(PSO),and genetic algorithm-particle swarm optimization(GA-PSO)methods are used to analyze the experimental results and obtain different optimal process parameters.The results show that optimal process parameters obtained by the GRA-PCA,PSO,and GA-PSO methods improve the gear machining precision.Moreover,the gear machining precision obtained by GA-PSO is superior to other methods.展开更多
Gear flank modification is essential to reduce the noise generated in the gear meshing process,improve the gear transmission performance,and reduce the meshing impact.Aiming at the problem of solving the additional mo...Gear flank modification is essential to reduce the noise generated in the gear meshing process,improve the gear transmission performance,and reduce the meshing impact.Aiming at the problem of solving the additional motions of each axis in the higher-order topology modification technique and how to accurately add the different movements expressed in the form of higher-order polynomials to the corresponding motion axes of the machine tool,a flexible higher-order gear topology modification technique based on an electronic gearbox is proposed.Firstly,a two-parameter topology gear surface equation and a grinding model of wheel grinding gears are established,and the axial feed and tangential feed are expressed in a fifth-order polynomial formula.Secondly,the polynomial coefficients are solved according to the characteristics of the point contact when grinding gears.Finally,an improved electronic gearbox model is constructed by combining the polynomial interpolation function to achieve gear topology modification.The validity and feasibility of the modification method based on the electronic gearbox are verified by experimental examples,which is of great significance for the machining of modification gears based on the continuous generative grinding method of the worm grinding wheel.展开更多
基金Projects(U22B2084,52275483,52075142)supported by the National Natural Science Foundation of ChinaProject(2023ZY01050)supported by the Ministry of Industry and Information Technology High Quality Development,China。
文摘The gears of new energy vehicles are required to withstand higher rotational speeds and greater loads,which puts forward higher precision essentials for gear manufacturing.However,machining process parameters can cause changes in cutting force/heat,resulting in affecting gear machining precision.Therefore,this paper studies the effect of different process parameters on gear machining precision.A multi-objective optimization model is established for the relationship between process parameters and tooth surface deviations,tooth profile deviations,and tooth lead deviations through the cutting speed,feed rate,and cutting depth of the worm wheel gear grinding machine.The response surface method(RSM)is used for experimental design,and the corresponding experimental results and optimal process parameters are obtained.Subsequently,gray relational analysis-principal component analysis(GRA-PCA),particle swarm optimization(PSO),and genetic algorithm-particle swarm optimization(GA-PSO)methods are used to analyze the experimental results and obtain different optimal process parameters.The results show that optimal process parameters obtained by the GRA-PCA,PSO,and GA-PSO methods improve the gear machining precision.Moreover,the gear machining precision obtained by GA-PSO is superior to other methods.
基金Projects(52275483,52075142,U22B2084)supported by the National Natural Science Foundation of ChinaProject(JZ2023HGPA0292)supported by the Fundamental Research Funds for the Central Universities of China。
文摘Gear flank modification is essential to reduce the noise generated in the gear meshing process,improve the gear transmission performance,and reduce the meshing impact.Aiming at the problem of solving the additional motions of each axis in the higher-order topology modification technique and how to accurately add the different movements expressed in the form of higher-order polynomials to the corresponding motion axes of the machine tool,a flexible higher-order gear topology modification technique based on an electronic gearbox is proposed.Firstly,a two-parameter topology gear surface equation and a grinding model of wheel grinding gears are established,and the axial feed and tangential feed are expressed in a fifth-order polynomial formula.Secondly,the polynomial coefficients are solved according to the characteristics of the point contact when grinding gears.Finally,an improved electronic gearbox model is constructed by combining the polynomial interpolation function to achieve gear topology modification.The validity and feasibility of the modification method based on the electronic gearbox are verified by experimental examples,which is of great significance for the machining of modification gears based on the continuous generative grinding method of the worm grinding wheel.
